Accordingly, an expander is required for full length and neck only dies, with or without bushings. Is that correct?
No , technically you don't need an expander button at all with a lot of bullets , boat tail being one of them . Standard FL or neck only dies generally size down the neck WAY more then is needed on the up stoke of the ram . The expander button then resizes/expands the neck to the correct-ish size as it's pulled back through the neck on the down stroke of the ram .
A bushing die both FL & neck uses size ( diameter ) specific bushings that only size down the neck to a specific size/diameter of your choosing .
Example : Lets say you want a .002 bullet hold . You measure the outside diameter of a loaded cartridges neck ( bullet already seated ) and use the bushing that measures .002 smaller . The fact you are custom sizing down the neck to it's final size on the up stroke , there is no need to use the expander button because your neck was not OVERLY sized down like it is using a standard die .
I don't remember the exact number but my standard 308 Redding FL sizing die sizes the neck down something like .010 more then is needed . The expander button then has to resize the neck again as it's pulled out . This is working the brass way more then is needed to accomplish the same task as a bushing die does .
If you don't use the expander on a standard die you likely wont be able to seat flat based bullets at all and when seating BT bullets the bullet it self will be resizing the neck as it's seated likely throwing off concentricity .
I'll go see what the actual diameter my standard die sizes a neck to with out using the expander button .
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