JeepHammer
Moderator
MG does a great job with a torch, can actually have the lower end of the paint stripe intact while the upper half melted completely, that takes skill I don't posess.
As good a job as he does,
I bet he can't repeat it 10,000 times a work day like an annealing machine can....
The point was, and still is, even though people have talked all the way around it several times...
There isn't any reliable time/temp graph or scale out there simply because every brass manufacturer is different, and brass manufacturers change their formulas regularly to ENGINEER the brass for specific applications.
What I've been trying to get across all along, with little success, is there isn't just ONE test for 'Optimum' since there isn't a base line 'Optimum' that works across all applications (calibers).
There IS an acceptable range...
The problem is most people don't have a clue what the brass is doing, so they have no idea what that range is or how to acheave it.
The most simple explanation I can come up with, not using $5 words...
When the middle ground is reached, you have an accepticable chrystaline SIZE
Not too big and brittle, not too small & broken with free molicules between grains.
Big chrystals fracture easily, making the brass seem 'Soft' or over annealed/over heated.
The ONLY way (other than smelting and reforming) an over heated brass is to 'Work' the brass to break up the grains, like firing & sizing 10 times in a row,
Which is not only impractical & expensive, but the chrystaline structure is going to form cracks and the case is going to fail.
Really small, broken grains with lots of free molicules will also make the brass seem 'Hard'.
The brass isn't actually hard, it's like shooting a sandbag, the sand simply dissapates energy better.
Silica sand as sand will absorb an impact with little or no damage, while the same sand formed into glass will shatter on impact.
The 'Acceptable Range' should be a chrystaline structure some where in the middle...
Brass has a quite unique property (because of the copper content) to reform smaller chrystals into less, but larger chrystals,
We break them firing & cold working the brass, but at an appropriate temperature we can reconstitute the chrystals optimum to what we do with the brass.
Now, for the technical end without the $50 words,
When brass is cold worked, the chrystals fracture, 'Chips' (free molicules) get between chrystals and pack everything tightly together, we call that 'Work Hardening'.
The brass isn't actually 'Harder' it simply deflects and distrubites pressure in ways we don't want it to,
The brass does RESPOND the way we want when we are trying to move it, doesn't stay where we put it.
When brass is OVER annealed, those large chrystals shift quite easily, offer little resistance, and don't seek to return to the previous position (Snap Back),
When we shift them, they stay shifted, we see that as 'Too Soft'.
We squeeze brass UNDERSIZE in a die, and we EXPECT that brass to 'Spring Back' out a METERED & PREDICTABLE AMOUNT.
Then we stick it in a chamber under high pressure, and repeat the sizing/firing cycle over & over again...
All the while the brass is changing, yet we EXPECT it to act exactly the same every time.
Same goes for crunching the neck way UNDERSIZE, then dragging an OVERSIZE ball through it...
And expecting 'Snap Back' to happen PRECISELY the same way every time.
Simply NOT going to happen without restoring the stray molicules to the chrystals, and restoring the chrystals to correct size, and orienting the chrystals into proper grain structures.
Rockwell testing is simply plunging a specifically sized hard object, point or ball, into the test material, at a specific pressure,
And seeing what the material does, how deep the divot is, how much material deflected and didn't return to it's previous location.
Since the Rockwell tester applied a specific pressure, and or to a specific depth, you can determine the material's resistance, deflection, displacement, and extrapolate 'Hardness'.
That's why I say 'Hardness' isn't the last word, but a useful indicator of how the chrystals/grain structure is behaving.
What's actually happened with Non-ferrous materials is resistance to deformation, the material deforms with penetration, but absorbs some of the energy,
AND, recovers to some degree.
When the material can no longer absorb or recover, you see a divot, and usually material displaced around the contact site, a raised ridge around the divot.
This gives you an 'IDEA' of what the brass chrystaline & grain structure is doing, but it's not the entire story by a long shot!
When the brass acts 'Other' than 'Optimum', it's usually time to take samples, mount, polish, chemical treat to show up chrystaline & grain structure, and put it under magnification to actually SEE what's going on...
Now, for the 'Internet Expert's, this is old news, bet you have done it 1,000 times or more,
For those NOT an expert on everything,
Polish down to about 1,200 grit (WET polish), finish off with a polishing cloth, treat with bleach & hydrogen peroxide to slightly corrode elements in the brass (every chrystal is slightly different composition, so the corrode and turn colors at different rates),
And use a 30X or higher magnification (Jewelers loupe, harbor freight sells cheap ones),
And you can directly SEE the chrystaline structure, voids, scratches from polishing, impurities, ect.
One thing we talked about is CLEANING the brass,
Watch for impurities (Occulusions) in a sample of new brass,
Anneal the rest DIRTY, taking samples along the way...
Watch for yourself as impurities stack up, getting cooked into the brass as the chrystaline structures open up with annealing heat, sucking the crud right along with the brass when it recombines...
It's fun stuff, fairly easy to do, but REAL time consuming, Rockwell testing is fast & simple.
As good a job as he does,
I bet he can't repeat it 10,000 times a work day like an annealing machine can....
The point was, and still is, even though people have talked all the way around it several times...
There isn't any reliable time/temp graph or scale out there simply because every brass manufacturer is different, and brass manufacturers change their formulas regularly to ENGINEER the brass for specific applications.
What I've been trying to get across all along, with little success, is there isn't just ONE test for 'Optimum' since there isn't a base line 'Optimum' that works across all applications (calibers).
There IS an acceptable range...
The problem is most people don't have a clue what the brass is doing, so they have no idea what that range is or how to acheave it.
The most simple explanation I can come up with, not using $5 words...
When the middle ground is reached, you have an accepticable chrystaline SIZE
Not too big and brittle, not too small & broken with free molicules between grains.
Big chrystals fracture easily, making the brass seem 'Soft' or over annealed/over heated.
The ONLY way (other than smelting and reforming) an over heated brass is to 'Work' the brass to break up the grains, like firing & sizing 10 times in a row,
Which is not only impractical & expensive, but the chrystaline structure is going to form cracks and the case is going to fail.
Really small, broken grains with lots of free molicules will also make the brass seem 'Hard'.
The brass isn't actually hard, it's like shooting a sandbag, the sand simply dissapates energy better.
Silica sand as sand will absorb an impact with little or no damage, while the same sand formed into glass will shatter on impact.
The 'Acceptable Range' should be a chrystaline structure some where in the middle...
Brass has a quite unique property (because of the copper content) to reform smaller chrystals into less, but larger chrystals,
We break them firing & cold working the brass, but at an appropriate temperature we can reconstitute the chrystals optimum to what we do with the brass.
Now, for the technical end without the $50 words,
When brass is cold worked, the chrystals fracture, 'Chips' (free molicules) get between chrystals and pack everything tightly together, we call that 'Work Hardening'.
The brass isn't actually 'Harder' it simply deflects and distrubites pressure in ways we don't want it to,
The brass does RESPOND the way we want when we are trying to move it, doesn't stay where we put it.
When brass is OVER annealed, those large chrystals shift quite easily, offer little resistance, and don't seek to return to the previous position (Snap Back),
When we shift them, they stay shifted, we see that as 'Too Soft'.
We squeeze brass UNDERSIZE in a die, and we EXPECT that brass to 'Spring Back' out a METERED & PREDICTABLE AMOUNT.
Then we stick it in a chamber under high pressure, and repeat the sizing/firing cycle over & over again...
All the while the brass is changing, yet we EXPECT it to act exactly the same every time.
Same goes for crunching the neck way UNDERSIZE, then dragging an OVERSIZE ball through it...
And expecting 'Snap Back' to happen PRECISELY the same way every time.
Simply NOT going to happen without restoring the stray molicules to the chrystals, and restoring the chrystals to correct size, and orienting the chrystals into proper grain structures.
Rockwell testing is simply plunging a specifically sized hard object, point or ball, into the test material, at a specific pressure,
And seeing what the material does, how deep the divot is, how much material deflected and didn't return to it's previous location.
Since the Rockwell tester applied a specific pressure, and or to a specific depth, you can determine the material's resistance, deflection, displacement, and extrapolate 'Hardness'.
That's why I say 'Hardness' isn't the last word, but a useful indicator of how the chrystals/grain structure is behaving.
What's actually happened with Non-ferrous materials is resistance to deformation, the material deforms with penetration, but absorbs some of the energy,
AND, recovers to some degree.
When the material can no longer absorb or recover, you see a divot, and usually material displaced around the contact site, a raised ridge around the divot.
This gives you an 'IDEA' of what the brass chrystaline & grain structure is doing, but it's not the entire story by a long shot!
When the brass acts 'Other' than 'Optimum', it's usually time to take samples, mount, polish, chemical treat to show up chrystaline & grain structure, and put it under magnification to actually SEE what's going on...
Now, for the 'Internet Expert's, this is old news, bet you have done it 1,000 times or more,
For those NOT an expert on everything,
Polish down to about 1,200 grit (WET polish), finish off with a polishing cloth, treat with bleach & hydrogen peroxide to slightly corrode elements in the brass (every chrystal is slightly different composition, so the corrode and turn colors at different rates),
And use a 30X or higher magnification (Jewelers loupe, harbor freight sells cheap ones),
And you can directly SEE the chrystaline structure, voids, scratches from polishing, impurities, ect.
One thing we talked about is CLEANING the brass,
Watch for impurities (Occulusions) in a sample of new brass,
Anneal the rest DIRTY, taking samples along the way...
Watch for yourself as impurities stack up, getting cooked into the brass as the chrystaline structures open up with annealing heat, sucking the crud right along with the brass when it recombines...
It's fun stuff, fairly easy to do, but REAL time consuming, Rockwell testing is fast & simple.