I've never heard anything but one-off anecdotes and general nonsense about .40S&W case failures from the word "go." All the bleating and scary pictures aside, nobody has shown that:
1. kB! occur in .40S&W at a higher rate than other handgun calibers (because if this isn't the case, then who cares?)
2. KB! occur at a higher rate in certain pistols (e.g. Glocks with their dastardly lack of chamber support
)
3. There is a correlation between a particular design feature of a given pistol (e.g. lack of chamber support) and the rate of case failures.
4. A particular design feature of a handgun (e.g. lack of chamber support) actually CAUSES kB! to happen (since correlation and causation are NOT the same).
What has been demonstrated by at least 1 forensic engineer (MarkCO) is that:
1. Almost all kB! in .40S&W pistols occur with cast-lead handloads.
2. Cast lead bullets fired through polygonal-rifled pistol barrels (e.g. Glock and Hk) cause very rapid accumulations of lead residue, which in turn can cause dramatic increases in chamber pressure.
Other notable facts:
3. A humungous proportion of all .40S&W pistols are either Glock 22/23/24/27/35 or HK USP40s.
4. A humungous proportion of all kB! in .40S&W are in either Glock 22/23/24/27/35 or HK USP40s.
Likely conclusion: cast lead handloads + polygonal rifling = A Bad Idea. Because people combine the two, you hear about Glocks and USPs blowing up.
BTW, I don't really care either way since my .400" pistol caliber is 10mm Auto.
Even if y'all's mouse guns tend to blow up I don't have to worry... I just think the hysterical jammering about .40S&W makes no sense.