White Collar said:
In the past year or so I have had a problem with Winchester, CCI, and Remington large and small primers not going off... I use the Dillon Square Deal as well as hand primers from RCBS and Lee. Same results. 9mm is the worst, but 45 large primers also give me problems...
White Collar,
I had the same problem with my Square Deal B when I got it about 25 years ago. There turned out to be a defect in the handle casting such that the two halves of the mold weren't perfectly registered and there was some significant rubbing on the frame from this that ultimatel cracked the handl. Dillon replaced it as soon as I reported the problem, but it is something to check for; rub marks along the flashing seam of the handle.
Dillon intentionally reduces the leverage on the upstroke so you don't smash primers, but in my opinion, they over-do it a little. Even with the arm casting replaced on mine, it flat out would not seat tough primers. CCI used to be like that before they revamped their process in, I think, '92. The Tula and Wolf primers made in Russia today are like that, with burrs left on the lips of the cups from the sanding belt or whatever they use to trim to final cup height. The solution for me was to use Federal primers which seat easily and seem to be a bit more sensitive in their ignition. Federals were always favorites among fellows shooting revolvers with lightened springs for faster double-action shooting.
What surprised me, though, is that you have a problem with using the hand tools, too. That smacks of some other issue. One common mistake is folks using the obsolete benchrest practice of seating only until you feel the primer feet touch the bottom of the primer pocket. That is a mistake. The document Ireload linked to calls it reconsolidating the primer and
this article calls it setting the bridge. The document Ireload linked to shows 0.002-0.006" reconsolidation from commercial entities, while the Naval Ordanance Station, Indian Head found primers preferring 0.002-0.004". This latter specification is more in line with what Federal recommends for it's primers, giving 0.002" as Ideal for their small primers, rifle or pistol, and 0.003" as ideal for their large primers.
Another cause of the mechanical seating problem you describe is primer pockets that are tight. Some brands, like IMI tend to be tighter than SAAMI spec by a little. But also, if you are using military cases, they have a crimp that needs to be removed. Some will let you seat without removing the crimp, but usually it is hard seating. The cure I use is the same for both. I use Dillon's primer pocket swaging tool. There are others out there to choose from, but even with pistol cases, I've found I've had to run some through the swager to get primers to seat properly in the Square Deal, and it helps for seating them with hand tools, too.