Road Clam said:
I've downloaded H110 about 8% over max load suggestions and saw no real loss in consistency per my chrono testing but the general consensus is don't do it.
It's not just a general concensus; it's a published warning from Hodgdon. It used to be on the front page of their load data site, but it disappeared when they remodeled the site. I wrote and asked them why they had removed it, and the tech responding said he hadn't realized it was gone and that it was an oversight that would be corrected, so it will eventually reappear.
The reason not to load the powder down is indicated indirectly by all the fouling you see. If it isn't burning hot enough or under enough pressure to burn well, the powder is actually capable of extinguishing, leaving a bullet lodged in the barrel. Since this doesn't happen the majority of the time, it is easy for the shooter to fail to notice the gun has not fired properly and then fire the next round into the stuck bullet, bulging the barrel at a minimum and bursting metal in the worst case.
T. O'Heir said:
...They're about igniting the powder only. H110 doesn't require magnum primers anyway...
The first sentence is true. The second may be so in some situations. The way to tell is to see which primer produces the lowest standard deviation number in your chronograph. That's the one you should be using as it is producing the most consistent ignition.
In 1989, CCI reformulated their magnum primers to better ignite powders in the St. Marks Powder plant's Wester Cannon (WC) series of spherical propellants. These powders include many favorites such as WC748, WC760, WC844, WC846, WC852 (sold in canister grade as 748, 760, H335, BL-(C)2, and H380, respectively) as well as WC296 (sold in canister grade as 296 in the Winchester brand and H110 in the Hodgdon brand). What they all have in common is heavy surface deterrent coatings that are needed to make their burn progressive (evolving gas at an increasing rate as the burn progresses). The heavy deterrent coating plays a role in the extinguishing phenomenon mentioned earlier. Getting these powders to light consistently through that heavy deterrent layer can require a hot, enduring flame. Hence the 1989 CCI reformulation of their magnum primers to provide those characteristics. Since then, other domestic primer makers seem to have followed suit with white hot spark throwing formulas.
CCI freely admits over the phone that their magnum small pistol and standard small rifle primers are the same primer with the same amount of the same priming mix and the same cup size and thickness and anvils. They are just split out into two sets of packages for marketing purposes. So, if you are using CCI small rifle primers, you have magnum pistol primers already. For most other makers, something similar probably holds true today. The question then becomes, do you want to move to small rifle magnum primers?
The reason against that is the cups tend to be heavier so you need a strong firing pin blow for them. If you have that, the plus for doing so is to raise start pressure to help ensure extinguishing does not occur. This may help address the cast bullet problem which is they are easier to push through the throat than jacketed bullets are, so they offer less resistance for the powder to build pressure against. Hotter ignition could help with that. More crimp could help with that. Again, lowest SD over the chronograph will tell the tale.