Poconolg said:
All of my brass is neck sized only and every cartridge is .005 off lands
Those could be contributing to the limitations. I'm always leery of such short jumps, as it is very easy for bullet, case, and chambering force variations to alter the actual distance of the loaded round from the lands that much. So you could be introducing pressure variation, which is modulated by distance off the lands more near the throat than it is either in the throat or a bigger distance away from it. A chronograph should tell you. If you are going to make improvements, that instrument is very handy for detecting improved consistency of any kind.
With kind permission from Jim Ristow at RSI, the below shows a little over 20% pressure variation from a 0.030" move from the lands to off the lands, but more of that 20% happens in the first 0.010" of that 0.030", than in the last. This is why I'm concerned small variations in your short jump could be introducing pressure variation.
Berger itself has said they used to recommend all VLD loads be seated to jam into the throat about 0.010". That's an old time benchrest trick to force good bullet alignment, but for reasons not clearly understood, it doesn't work consistently. Berger said its customers found some rifles just would not shoot their VLD's well until they introduced some jump. Sometimes a lot of jump. Read
this article on making VLD's shoot at Berger. In part, it says:
Berger said:
The following has been verified by numerous shooters in many rifles using bullets of different calibers and weights. It is consistent for all VLD bullets. What has been discovered is that VLD bullets shoot best when loaded to a COAL that puts the bullet in a “sweet spot”. This sweet spot is a band .030 to .040 wide and is located anywhere between jamming the bullets into the lands and .150 jump off the lands.
They go on to give you a procedure for finding that point. It's less of a problem with tangent ogive bullets than with secant ogive bullets, which is why Berger introduced their hybrid ogive bullet design that starts out tangent at the bullet diameter and then converts to the lower drag secant design after it becomes narrower than the bore diameter of the barrel.
Nonetheless, tangent ogive designs can also be sensitive to position. Writing in the Precision Shooting Reloading Guide (Precision Shooting, Inc. (RIP), 1995), Dan Hackett described a Remington 40X KS he got in 220 Swift that would not group five shots into better than 0.35", and more typically was at about 0.50". Then one day, in switching bullets to seat 55 grain Nosler BT's, he turned his micrometer adjusted seating die the wrong way and got 20 rounds loaded with bullet jump 0.050" off the lands instead of his intended 0.020", before he noticed. He decided it was easier to shoot them for practice than pull them down. To his amazement, these twenty rounds shot about 0.25" with a couple of real bug holes in the high ones. Conventional wisdom he'd been exposed to had been that you never seat more than 0.025" off the lands for best accuracy.
That's a problem, made worse by the Internet, that a lot of folks conclude things that are not scientifically proven. It is usually anecdotal (turned out to be true in his guns). Sometimes its just consensus based on impressions. Actual experimental proof of things can be hard to come by.
I've had a couple of different theories about why tuning seating depth turns out to matter, and aim to prove one or the other as part of this summer's bucket list. One of these is that the change in seating depth changes barrel time which alters where the whip the muzzle is located when a bullet exits. One reason I think that may explain the matter is Bart's example of Sierra's guns not needing special load tuning treatment. I once saw a photo of these guns in an article in Precision Shooting (1998-99?) written by Kevin Thomas when he was still with Sierra. Unlike a rifle in a stock, these were, IIRC, Remington actions mounted in holes drilled through steel angle that was welded to a bench. That angle took the place of a recoil lug, and because of its width, would have been far more rigid. A gun mounted this way will never have a lot of the muzzle whip that loads are tuned to allow for. That is because the whipping is induced by the recoil moment that raises the muzzle. Guns that apply recoil straight back won't have that. It happens in stocked rifles because, except for some bullpup or other less common designs, is due to the bore line being above the center of support pressure at the shooter's shoulder.
Harold Vaughn's book, Rifle Accuracy Facts, proves the above by measuring recoil moments in a .270 Sporter. He then uses various means to eliminate them one at a time. He ultimately mounting the action on a stock interface that lets it recoil freely far enough that the bullet clears the muzzle before it reaches a rigid limit transfers momentum to the stock. He got it to shoot 1/4" 100 yard groups consistently.
Per Bart's comments, I think there is now broad agreement that neck-sizing-only has potential to produce best accuracy only when the brass is nearly perfectly uniform in wall thickness and the chamber is nearly perfectly coaxial with the bore and the bolt face is nearly perfectly square to that shared axis. In most instances, you don't get all the stars to line up that neatly for you. Furthermore, unless the loads are mild, the brass tends to grow slightly with each firing so that it eventually gets so tight it has to be full length resized once more, which means it is a little different in shape at each load cycle. These are reasons using an FL sizing die to push the shoulder back at least 0.001" shorter than it came out of the chamber has generally been found to produce better accuracy.
If you like your neck sizing die, you can get a .308 Winchester
Redding Body Die that sizes only the shoulder and body, leaving the neck alone. By pushing the shoulders back 0.001"-0.002" on half your cases, you can make a side-by-side shot placement precision comparison on your targets. It means sizing in two steps, but it doesn't sound like that would discourage you since you weigh charges twice.
The shortening and narrowing allow the cartridge to self-center in the taper of the chamber shoulder when the firing pin drives it forward. If the brass case wall is not absolutely uniform in thickness all the way around, it expands more on the thin side than on the thick side. That means that if you don't size the case down, that uneven expansion forces the neck to be slightly off-center in the chamber. Lapua brass is better than most about this, but if you have measured neck runout, on the Lapua I have it is about 0.001" worst case, which is pretty good, but the body wall runout will be about twice what you see at the neck, so it's not a given that it will solve your problems.
Other places to look:
The chronograph, as I mentioned earlier, is an easy way to see if you are succeeding in improving ignition consistency. One of the most common issues is not seating primers correctly. Some of this due the common mistaken belief that it's best to seat them just until you feel the anvil feet touch the bottom of the primer pocket. In fact, you have to compress them a little further for best performance. This is called setting the bridge (CCI) or reconsolidation (military) of the primer. The amount beyond touchdown by which your compress them, according to Federal, should be 0.002" for small rifle primers and 0.003" for large. In documentation from the 1970's, Remington and Olin (Winchester) had this at 0.002-0.006" for both large and small primers. By 1982 the Naval Ordnance Board Indian Head (NOBIH) had recommendations of 0.002-0.004" for some small primers. Based on those disagreements, if you can measure them, the Federal recommendations, because they fall within the other data, seem prudent to use.
The K&M Primer Gauge tool will let you seat them exactly as specified, but it's is very slow going, as it takes making a zeroing measurement for both case and primer, followed by seating as a separate step. For most people, Dan Hackett's advice on the matter is simplest:
”There is some debate about how deeply primers should be seated. I don’t pretend to have all the answers about this, but I have experimented with seating primers to different depths and seeing what happens on the chronograph and target paper, and so far I’ve obtained my best results seating them hard, pushing them in past the point where the anvil can be felt hitting the bottom of the pocket. Doing this, I can almost always get velocity standard deviations of less than 10 feet per second, even with magnum cartridges and long-bodied standards on the ’06 case, and I haven’t been able to accomplish that seating primers to lesser depths.”
Dan Hackett
Precision Shooting Reloading Guide, Precision Shooting Inc., Pub. (R.I.P.), Manchester, CT, 1995, p. 271.
A point on seating depth that, IIRC, either Dave Milosovich or Dick Wright, writing other chapters of that same Precision Shooting Reloading Guide, pointed out, is that a primer pocket depth uniforming tool was useful because it was remedial rather than because it was an accuracy improving tool. That is, having uniform pockets didn't make a direct improvement, but rather prevented a precision worsening problem that occurs when a primer cup is crushed or distorted by running into a radius at the bottom of the cup before the reconsolidation is completed, or where a too-shallow pocket prevented reconsolidation from being complete while the primer was still above flush with the head of the case.
Lastly, you may want to experiment with different primers. Federal 210M large rifle match primers have a higher sensitivity, but lower brisance than average, so the hot gasses play out a little less violently, which they seem to think is important to peak accuracy. But personally, and despite a couple of misfires out of several thousand, I've been getting the most uniform velocities from the Russian-made Tula primers. They are perhaps the hardest to seat, have burrs on the edges of their cups, but when properly seated have been beating everything else at producing lower extreme velocity spread.