223 vs 5.56

I'm not disagreeing with anyone about some "real issue"...
I can't really tell if you're saying that there is not an issue or if you're agreeing that there is an issue but saying that you disagree with the explanations provided.
You say that all those manufacturers and industry groups are credible sources, so please show me their data. If you can't show me their data then you can't prove their are credible...
Are you saying that ammunition makers and industry standard groups don't understand why the mismatch is a bad idea? Are you saying that they know why but have agreed to conspire to provide an false explanation for why the mismatch is ill-advised? Are you saying that they all independently came up with the same wrong explanation for why the mismatch causes issues? What is is that you disagree with and what is it that you claim?

I don't really understand why you're calling their credibility into question in the first place in spite of the fact that you haven't presented any evidence that disproves any of their claims.

You have provided some alternate explanations for the issues that arise, some of which might make sense, some of which don't appear to be relevant given the other information available. But providing an alternate explanation/mechanism for an occurrence isn't the same as disproving the accepted explanation/mechanism.
at least some of the popped primers in AR's due to the primer not being fully supported, indicating that a high pressure event is happening in the brass while extraction is taking place. This to me indicates a secondary pressure spike...
Your own quoted source states that secondary pressure spikes shouldn't occur in barrels 20 inches or shorter. Are you saying that you don't believe that piece of information from your source but want to still take the rest of the information from that same source as gospel?

Frankly, it looks to me like you're arbitrarily selecting and discarding information based on person pet theories--the only common theme of which that I can see is that they disagree with the mainstream explanation.
 
The one thing that still confuses me is .

Are we talking about factory ammo or are we talking about ammo in general .

The reason I ask is . For those of us that reload . Pull out any of your manuals that have both 223 Rem bolt data and AR 5.56 data . Now compare apples to apple . Meaning check out the loads that use the same bullets and powders . What do you see as far as max loads for each of those chambering .

What I see in both my Hornady and Sierra books is the 223 is loaded to at least the same max powder charges and many times the 223 will allow a heavier charge then the 5.56 . This is something I have just noticed as of late because I started loading for both 223 Remington for a CZ and 5.56 for my AR .

It seems odd to me that you can put equal charges in a 223 and often can put a heavier charge in the 233 Rem then the 5.56 . Am I missing something here ? More powder means more pressure , Yes?

So back to my first point . Are we talking about factory ammo that is loaded to a different spec then what are books are giving us ?

OK I'm sure the books are on the low end when it comes to there max loads . How ever would that not be an across the board thing . Meaning if there 5.56 load data is on the low side . I would think the 223 load data would be on the low side as well giving them a wash and still showing that you can put a heavier charge in a 223 .

Truly :confused:
 
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Are you saying that ammunition makers and industry standard groups don't understand why the mismatch is a bad idea? Are you saying that they know why but have agreed to conspire to provide an false explanation for why the mismatch is ill-advised? Are you saying that they all independently came up with the same wrong explanation for why the mismatch causes issues? What is is that you disagree with and what is it that you claim?

What causes the overpressure, is it the chamber, ignition delay, secondary pressure spike, or some combination? Why do we sometimes see popped primers in 5.56 chambers with 5.56 ammo made by Radway Green? No mismatch there, but the same symptom as if there was a mismatch?

I don't really understand why you're calling their credibility into question in the first place in spite of the fact that you haven't presented any evidence that disproves any of their claims.

No, I said you couldn't prove credibility and that without access to their data we don't see what they saw. Was it ignition delay, secondary pressure spike, etc. We can't talk about their data because we don't have their data to see where the pressure mismatch came in the firing cycle. So to say that the blame lies with the chamber when we have good data that 5.56 ammo in 5.56 chambers experiences ignition delays and secondary pressure spikes, and in the case of Radway Green pops primers, it adds nothing to understanding the problem.

You have provided some alternate explanations for the issues that arise, some of which might make sense, some of which don't appear to be relevant given the other information available. But providing an alternate explanation/mechanism for an occurrence isn't the same as disproving the accepted explanation/mechanism.

In my experience, if it is a chamber problem then the issue shows up every time you pull the trigger. Excess headspace shows up every time you pull the trigger with factory ammo, tight neck issues show up every time you pull the trigger with factory ammo. So that "this CAN happen" doesn't indicate to me, based on the evidence available to me without having to take any experts word on the matter who won't share data with me.

Having processed and trimmed thousands of Lake City 5.56 brass I know that the neck lengths after full length resizing range from under SAAMI minimum to over SAAMI maximum. A long neck that creates a mechanical lock will cause a serious pressure spike, and I expect at least a blown primer and expanded case head from that event. With WC844 and WC846 there are known ignition delays as reported by DTIC. And there are known secondary pressure spikes with 5.56 ammo even in 5.56 chambers.

And we have seen that 5.56 ammo can pop primers even in 5.56 chambers. If we can't blame that issue on a 223 Rem chamber, what is the problem?

Jimro
 
I'm not going to get on this "beating a dead horse" band wagon but I want to mention blown primers a bit.

Blown primers may or may not have anything to do with pressure. If you suspect excessive pressure look at the stamping on the rear of the case. It the writing or stampings are deform, it's probably high pressure. If the lettering is sharp and clear, its not high pressure regardless if primers are blown or not.

Take an primed, empty 38 case an stick it in your revolver. Shoot it, you'll see the primer will back out often jamming the cylinder.

Low pressure will can also cause primers to back out. Research "high pressure signs" and study them.
 
In my experience, if it is a chamber problem then the issue shows up every time you pull the trigger. Excess headspace shows up every time you pull the trigger with factory ammo, tight neck issues show up every time you pull the trigger with factory ammo. So that "this CAN happen" doesn't indicate to me, based on the evidence available to me without having to take any experts word on the matter who won't share data with me.
The uncertainty isn't nearly as much as to whether or not it will happen if the mismatch occurs, the uncertainty is whether or not there really is a mismatch in the specific case in question. As has been amply explained and repeatedly mentioned on this thread, some .223 chambers aren't really .223 chambers, and some 5.56 ammo isn't really 5.56 ammo. So there's a lot of "it CAN happen" involved because it's not really at all easy to tell if there's an actual mismatch in the first place.
And we have seen that 5.56 ammo can pop primers even in 5.56 chambers.
1. If you're talking about the luckygunner article, he explains that the specific "5.56" chamber he mentioned in that context was badly formed and he described it as "not really a 5.56 chamber".

2. There certainly has been, in the history of 5.56 ammunition, some 5.56 ammunition that was overpressure or otherwise defective. There have certainly been guns with improperly formed 5.56 chambers in the history of 5.56 guns. The fact that there have sometimes been problems with 5.56 ammunition in 5.56 chambers is not evidence that there's no mismatch issue. It's just evidence of the fact that guns and ammunition aren't always defect free.
What causes the overpressure, is it the chamber, ignition delay, secondary pressure spike, or some combination?
Again, I come back to the observation that you seem to be working hard to come up with any possible way to explain the problem short of accepting the one that is most obvious, and the one that the experts, standards organizations and ammunition companies give us.

Ok, so you don't like the data from those folks. Luckygunner's pressure data shows that shooting 5.56 ammo in a .223 chamber results in pressures over SAAMI max when shooting .223 in the same chamber does not--look at the pressure data curves provided in his article. Look at his wrapup--he advises against the mismatch.

Basically, everyone who has any access to pressure data agrees that the mismatch should be avoided and provides a similar explanation of why that is true.
No, I said you couldn't prove credibility and that without access to their data we don't see what they saw.
Again, what is it that you're claiming? Are you claiming that these organizations and individuals have conspired to deceive the shooting public about the cause of the problems that can be encountered when the mismatch occurs? Are you claiming that they don't know what they're talking about but have all somehow hit upon the same way to explain what they don't understand?

You're seem to be concerned with their credibility, but there doesn't seem to be any real evidence calling that credibility into question. I think that most would agree it's a bit backward to start off the assumption that Winchester, Hornady and SAAMI need to prove their credibility when it comes to ammunition and pressure and that until they do we must accept anyone's proposed theory as having the same weight (or more weight) than the explanations these organizations provide.
 
JohnSKa,

I'm not advocating for a mismatch. Lets just lay that strawman aside ok? I want to know why this issue doesn't show up with every pull of the trigger when there is a mismatch, and sometimes when there isn't a mismatch. If if was the chamber, it should show up every time you pull the trigger. If it doesn't show up every time you pull the trigger, then odds are it is something with the ammo. Can you fault that line of logic?

Again, I come back to the observation that you seem to be working hard to come up with any possible way to explain the problem short of accepting the one that is most obvious, and the one that the experts, standards organizations and ammunition companies give us.

Ok, so you don't like the data from those folks. Luckygunner's pressure data shows that shooting 5.56 ammo in a .223 chamber results in pressures over SAAMI max when shooting .223 in the same chamber does not--look at the pressure data curves provided in his article. Look at his wrapup--he advises against the mismatch.

Basically, everyone who has any access to pressure data agrees that the mismatch should be avoided and provides a similar explanation of why that is true.

Ok, so explain to me why the mismatch doesn't cause a popped primer EVERY time if it is really a chamber issue.

The chamber pressure data shown was higher than SAAMI spec, not disagreeing with that at all, simply pointing out that it takes something different than the measured pressures we've seen to pop a primer back out of a pocket.

Basically, everyone who has any access to pressure data agrees that the mismatch should be avoided and provides a similar explanation of why that is true.

Except that similar explanation doesn't explain why Radway Green has been known to pop primers even in 5.56 chambers. The exception proofs the rule, meaning that the "similar explanation" is insufficient to explain all occurences of popped primers in ARs.

And the ones that show the pressure trace data, luckygunner and shootingsoftware.com, show some very interesting results, even using 5.56 data in 5.56 chambers, which would explain why we occaisionally see popped primers even when there is no mismatch between ammo and chamber.

You're seem to be concerned with their credibility, but there doesn't seem to be any real evidence calling that credibility into question. I think that most would agree it's a bit backward to start off the assumption that Winchester, Hornady and SAAMI need to prove their credibility when it comes to ammunition and pressure and that until they do we must accept anyone's proposed theory as having the same weight (or more weight) than the explanations these organizations provide.

I don't know if you read research journals, but having access to research data is important into weighting the relevance of conclusions drawn. I'm not saying that there is a grand conspiracy to sell more 223 ammunition, so let that strawman drop too. When you don't have access to data and methodology, you can't really evaluate what is going on. For example look up the ALLHAT trial and understand that all the drugs in the trial were shown to be better than placebo, but until ALLHAT those drugs had never been evaluated against each other to determine the most effective course of treatment for hyptertension. Every drug going into that trial had FDA approval and had good data showing that the drug was effective, but until the data was directly compared across drug classes physicians had no idea what would be an optimal treatment regiment.

Or take a look at Michael Mann, still refusing to share his temperature proxy data and methodology so that others can see if they draw the same conclusion. Or the infamous "tin can" ammo that had cold weld issues leading to unsafe pressures, that the Army blamed on competitors greasing their bullets. Was it the ammo or was it the grease?

So I'm not saying that SAAMI, Hornady, Winchester, et all are not credible, I'm saying that we can't prove it for the purposes of this discussion since we don't have access to their data. You can say that they deserve your trust all you want, that is simply not good scientific practice.

Heck, even the scientific debates on whether DNA was conservative, semi-conservative, or non-conservative were all over the board until some researchers got smart and used nitrogen isotopes, e-coli, and a centrifuge to show that DNA is conservative.

Jimro
 
The M16 rifle experienced very rare popped primers almost from the day it was adopted by the US military. It happened with IMR powder as well as Winchester ball powder.

Methinks popped primers in rifles properly chambered for 5.56mm ammo may be related to high port pressure, perhaps in combination with heat soaked ammo or hot ambient temperature. i can tell you that popped primers are a frequent occurrence and that many shooters blow it off. About every fifth trip to the range i see an AR-15 pop a primer.

It's not unusual to see AR-15 owners shoot 200 or 300 rounds in an hour or less. i've seen guys fire three or more 30 round magazines fast as the trigger could be pulled. That gun gets very hot.
 
If if was the chamber, it should show up every time you pull the trigger. If it doesn't show up every time you pull the trigger, then odds are it is something with the ammo. Can you fault that line of logic?
Yes I can. If the pressure increase puts the peak pressure right at, or very near the limit for popped primers, then the pressure variations from one shot to the next that are evident in any pressure curve data could easily result in popped primers some shots (or maybe even only once out of a number of shots) but not every shot.

The comments by Sweeney regarding his experience with the mismatch strongly support the idea that the pressure rises aren't super-dramatic. He states that he doesn't usually see issues unless there is another contributing factor--such as high ambient temperatures. That sounds like exactly the scenario I laid out in the paragraph above. The mismatch pushes the pressures up near the threshold limit for problems, and if you get one round that's a little hotter than rest, or slightly oversized compared to the rest, or has the bullet seated out just a tiny bit farther than the rest, or one that hits the chamber when the barrel/chamber temp is hotter than it was for the previous rounds, that one pops a primer while the others don't.

Any pressure curve data will show that the pressure peaks can vary significantly from one shot to the next. It's quite common to see that one of the tested shots will show a significantly higher peak than the others.
The exception proofs the rule, meaning that the "similar explanation" is insufficient to explain all occurences of popped primers in ARs.
Why must there be one single explanation for all the incidents of popped primers? There's no logical reason to impose that criteria. I don't see anyone trying to claim that every popped primer in an AR is due to a chamber mismatch. There could be any number of reasons that might cause a primer to pop in any particular gun or with any particular ammo, and none those reasons would invalidate a claim that the mismatch could be one additional cause.
...having access to research data is important into weighting the relevance of conclusions drawn.
That's an issue when there's a realistic/reasonable concern that research data might be falsified, in error, or misrepresented or when there's some reason to assume that all the entities providing results might be colluding with each other to deceive. The fact that we have multiple organizations (all of which have access to, and the ability to generate, their own independent research data) providing the same warning and explanation should go a very long way to assuaging fears that the warnings are the result of one rogue organization is making stuff up, or is confused about the basics of internal ballistics.

That's unless there's some credible reason for us to assume that all the organizations are conspiring to deceive the shooting public. That's why I keep asking the question.
Or take a look at Michael Mann, still refusing to share his temperature proxy data and methodology...
SAAMI doesn't have to rely on Winchester or Hornady for pressure data. Hornady doesn't need to beg pressure data from SAAMI or Winchester. Winchester can generate their own pressure data. Your examples make it sound like we're at the mercy of a single entity who won't share their data and who is making claims that other authorities contradict.

In fact, that's not even remotely close to what's happening here. No authorities are contradicting the warnings or explanations provided, and we don't have to rely on just one organization, or one organization's conclusions.
You can say that they deserve your trust all you want, that is simply not good scientific practice.
I'm not saying that they deserve trust, I'm saying that given that we have multiple, independent sources repeating the same experiment and providing the same warning and explanation, good scientific practice suggests that some sort of credible evidence is required to call the facts into question.

That's why I keep asking what credible evidence you have (and pointing out that none has so far been provided) to call their conclusions into question.
 
JohnSKa,

That's why I keep asking what credible evidence you have (and pointing out that none has so far been provided) to call their conclusions into question.

Please list those conclusions, because the only conclusion ever given is "using 5.56 in a 223 chamber can cause a dangerous pressure spike." Please tell me where in the firing cycle the pressure occurs. Tell me the timing of when the primer is ejected. Please don't say, "Well a mismatch causes increased pressures that lead to popped primers" because that doesn't answer the mail about what I want to know. We've already agreed that using 5.56 ammo in a 223 chamber can lead to increased pressures which will pop primers, but we don't know WHEN that happens, primary or secondary pressure spike, or whether an ignition delay is a culprit.

This is the conclusion you have. You don't have conclusions plural.

The mismatch pushes the pressures up near the threshold limit for problems, and if you get one round that's a little hotter than rest, or slightly oversized compared to the rest, or has the bullet seated out just a tiny bit farther than the rest, or one that hits the chamber when the barrel/chamber temp is hotter than it was for the previous rounds, that one pops a primer while the others don't.

But I think I'm getting through to you because you also wrote:

Why must there be one single explanation for all the incidents of popped primers? There's no logical reason to impose that criteria. I don't see anyone trying to claim that every popped primer in an AR is due to a chamber mismatch. There could be any number of reasons that might cause a primer to pop in any particular gun or with any particular ammo, and none those reasons would invalidate a claim that the mismatch could be one additional cause
.

Which is good because every claim so far about a popped primer in a 223/5.56 gun has been blamed on an ammo/chamber mismatch.

I'm not saying a mismatch doesn't exist, I'm trying to figure out where in the firing cycle that pressure takes place. I believe that if it were a mainly a chamber issue we would see it on the primary pressure peak, and popping primers would be much more consistent.

The reason why pressure trace data is important is that it shows WHERE the pressure happens in the cycle. If it happens on the first peak (the peak that industry normally measures and then stops) then clearly we can blame it on a chamber mismatch. If it happens on the second peak (the only data we've been able to get from that is from the lucky gunner article and shootingsoftware.com) then the bullet is already far down the bore or beyond the muzzle (as in the case of the 7mm STW trace at shootingsoftware.com) when a secondary pressure spike hits, then it ISN'T THE CHAMBER.

I've already written how a more generous chamber could minimize pressure issues due to ignition delay.

The comments by Sweeney regarding his experience with the mismatch strongly support the idea that the pressure rises aren't super-dramatic. He states that he doesn't usually see issues unless there is another contributing factor--such as high ambient temperatures. That sounds like exactly the scenario I laid out in the paragraph above. The mismatch pushes the pressures up near the threshold limit for problems, and if you get one round that's a little hotter than rest, or slightly oversized compared to the rest, or has the bullet seated out just a tiny bit farther than the rest, or one that hits the chamber when the barrel/chamber temp is hotter than it was for the previous rounds, that one pops a primer while the others don't.

And once again, we are back to the condition of the ammunition, and not necessarily the chamber. As you can get popped primers in a 5.56 chamber too, when there are "additional factors" applied.

I totally agree with you that using 5.56 ammo in 223 chambers will lead to higher pressures. From the data available, and expert testimony by Patrick Sweeney, the main pressure event under normal conditions is not dramatic due to a mismatch.

So what I am very interested in is in finding out where in the firing cycle that popping a primer happens. If it was in the first pressure peak I would expect a flattened primer as the bolt is still locked, or if a burst primer I would expect case head expansion measurable by a micrometer. If it happens during a secondary pressure spike and the bolt is unlocked, I would expect the primer to get blown out without any case head expansion, even if the secondary pressure spike doesn't go above SAAMI or CIP pressure maxes.

And that is why having access to data would help me understand where the bullet is when the primer is popped. That is something that the experts haven't told us, or possibly even looked at.

Now I want to build an AR with a gas system that I can turn off with a SAAMI minspec chamber, and run some 5.56 loads through it with that gas turned on and off to see if I can duplicate popped primers with the gas on, and not with the gas off.

And lastly,

Yes I can. If the pressure increase puts the peak pressure right at, or very near the limit for popped primers, then the pressure variations from one shot to the next that are evident in any pressure curve data could easily result in popped primers some shots (or maybe even only once out of a number of shots) but not every shot.

Is a statement directly invalidated by you quoting Sweeney who noted that the increases were not dramatic, and NONE of the actuall numbers of pressure increase (claims of 70 to 77k) are responsible for out crimped in primers, although the only data we have access to shows a much less dramatic increase (from the SAAMI spec to the CIP spec when using 5.56 in a 223 chamber).

That data that shows only a modest increase in the primary pressure spike indicates that it is a secondary pressure concern, or possibly a delayed ignition issue that we didn't see in the data we have available.

But, to agree again, yes using 5.56 in a 223 chamber will show a pressure increase. But I can't answer the questions, understanding the mechanisms of failure, without access to actual data, not just "conclusions" which is why I'm talking data and not "conclusion."

Jimro
 
:rolleyes: Neither one of you are going to convince the other so how about addressing my last post

Pull out any of your manuals that have both 223 Rem bolt data and AR 5.56 data . Now compare apples to apple . Meaning check out the loads that use the same bullets and powders . What do you see as far as max loads for each of those chambering .

What I see in both my Hornady and Sierra books is the 223 is loaded to at least the same max powder charges and many times the 223 will allow a heavier charge then the 5.56 . This is something I have just noticed as of late because I started loading for both 223 Remington for a CZ and 5.56 for my AR .

It seems odd to me that you can put equal charges in a 223 and often can put a heavier charge in the 233 Rem then the 5.56 . Am I missing something here ? More powder means more pressure , Yes?

So back to my first point . Are we talking about factory ammo that is loaded to a different spec then what are books are giving us ?
 
...that doesn't answer the mail about what I want to know.
That's an entirely different issue from questioning the credibility of the mismatch warning.

Stated another way, the fact that the mismatch warning isn't accompanied by highly technical and in-depth explanations at the millisecond level doesn't mean that it's invalid or that it should be considered suspect. That's especially true given that it is multiply sourced.
Which is good because every claim so far about a popped primer in a 223/5.56 gun has been blamed on an ammo/chamber mismatch.
I don't believe that's the case at all. I certainly haven't posted anything that should be interpreted that way.

I can think of a number of things that could cause popped primers besides an ammo/chamber mismatch. But the fact that there are other things that could cause popped primers doesn't imply that the ammo/chamber mismatch can't.
And once again, we are back to the condition of the ammunition, and not necessarily the chamber.
No, that's not correct. We're back to a chamber issue that, in most cases, needs to be compounded by another issue before it rises to the level that easily observed effects begin to occur.

From the beginning it has been clear that the pressure rise due ot the mismatch is not spectacular although it is cause for concern. Because it is not a dramatic pressure increase, it often goes unnoticed EXCEPT when additional circumstances (such as high ambient temperatures, high chamber temperatures, etc.) cause an additional pressure increase on top of the pressure increase cause by the mismatch.
Is a statement directly invalidated by you quoting Sweeney who noted that the increases were not dramatic...
There is no contradiction.

Both Sweeney and I have stated that the increases are not dramatic and that is why it often takes an additional factor to create easily observed results.

Let's look at this from the other way around. Shooting in very high ambient temperatures increases the pressure. But the pressure increase from shooting in high ambient temperatures is not a dramatic increase, and in the absence of any other contributing factor, it usually won't produce any problems.

The mismatch is just such a contributing factor. It is a problem because there are a number of issues which could increase the discharge pressure but that don't normally increase it enough cause problems in isolation. But when you start stacking these contributing factors on top of each other then you create the potential for problems to occur.
 
Here's a list that I'm pretty sure is NOT exhaustive.

If the primer pocket is oversized or if the case has not been properly annealed, that can cause primers to back out.

Too much headspace can result in blown primers.

Early bolt unlocking can blow primers.

Too much pressure can blow primers. To much pressure can be caused by:
  • overloads
  • seating the bullet into the lands with a load that is already max
  • bullet setback
  • overcrimping
  • case neck longer than it should be for the chamber or chamber shorter than it should be for the case neck.
  • obstruction of the bore or an obstruction at the chamber mouth or a bore that is too tight
  • secondary pressure spike (assuming the conditions are met--the source you provided indicates that it shouldn't occur with barrels under 20" in length)
  • a combination of any of the above conditions, or a combination of one or more of the above conditions with another extreme condition such as very high ambient temperatures, or shooting when the chamber or ammunition is very hot.
 
JohnSKa,

So if all those other factors can pop a primer, and the only difference between 223 and 5.56 ammo is 55k to 62k psi, wouldn't it be helpful to figure out what is going on with a particular lot of ammunition or load in someones rifle?

If you need to change powder to avoid a secondary pressure spike, wouldn't that be something you would want to know? Or switch to a different primer that has better QC for avoiding ignition delays?

I'm just thinking that it might be more helpful to understand what the root cause of a popped primer is without first going to "chamber mismatch" when the vast majority of the causes you listed are not directly related to chamber geometry, but brass deficiencies and powder issues?

Also look up the shootingsoftware.com pressure trace for the 7mm STW, it shows a secondary pressure spike after the bullet left the barrel, so having a shorter barrel isn't necessarily positive insurance that it won't happen (as noted by the two AR-15's used in the lucky gunner test that experienced secondary spikes shooting Wolf ammo).

To sum up on what we agree, using 5.56 in a 223 chamber raises pressure. In addition to that there are a whole host of other factors that can come into play to pop a primer. Avoid the mismatch for maximum safety, because without pressure tracing software, a micrometer to measure case head expansion, and the ability to manipulate the gas system you won't have any ability to identify exactly what the cause of a popped primer is.

Does that sum it up?

Jimro
 
So if all those other factors can pop a primer, and the only difference between 223 and 5.56 ammo is 55k to 62k psi, wouldn't it be helpful to figure out what is going on with a particular lot of ammunition or load in someones rifle?
What would be helpful is to find a way to stop the primers from popping. If the chamber is a .223 chamber and the ammo is 5.56 ammo. one really good approach to eliminating the problem is to heed the warning against mismatching the ammo (or ream the chamber to 5.56 spec) and see if that eliminates the problem. Odds are pretty good that it will.
I'm just thinking that it might be more helpful to understand what the root cause of a popped primer is without first going to "chamber mismatch" when the vast majority of the causes you listed are not directly related to chamber geometry, but brass deficiencies and powder issues?
1. You asked for a list of all the things that could cause popped primers and I obliged. The fact that many of the things on the list aren't related to chamber geometry doesn't imply that chamber geometry is a relatively improbable cause of popped primers because there was no attempt to quantify the relative probabilities of the various causes. In the case where actual 5.56 ammo is being fired in an actual .223 chamber, the mismatch is probably the most likely cause for popped primers.

2. The assumption is that most shooters are already dealing with the obvious issues like not overloading ammunition, preventing bore obstructions, using properly annealed brass, taking steps to avoid bullet setback, not overcrimping ammunition, etc. On the other hand, not everyone knows about the 223/5.56 mismatch. If your gun is popping primers and you've already done everything you can to deal with the commonly known problems, what would be very helpful is to be made aware of the potential problems that can arise from the mismatch.
...you won't have any ability to identify exactly what the cause of a popped primer is.
Understanding the issue is neat. I'm an engineer so I really like to understand what's going on at the nuts and bolts level. But you don't always need that level of understanding to solve the problem. That's true in this case. Avoiding the mismatch is likely to solve the problem even if the person doesn't fully understand all the intricacies of precisely how and why it causes the problem.

The quoted comment implies that it is not possible to eliminate the problem without identifying exactly what is causing it. In reality, the solution is to eliminate any and all of the known issues that can cause popped primers, including the mismatch. ALL of them have the potential to cause more serious problems and it's unwise to intentionally keep doing any of them if you're experiencing popped primers.
 
JohnSKa,

You wrote this:
1. You asked for a list of all the things that could cause popped primers and I obliged. The fact that many of the things on the list aren't related to chamber geometry doesn't imply that chamber geometry is a relatively improbable cause of popped primers because there was no attempt to quantify the relative probabilities of the various causes. In the case where actual 5.56 ammo is being fired in an actual .223 chamber, the mismatch is probably the most likely cause for popped primers.

Can you quantify "most likely"?

Jimro
 
Ok, I'll play. The statement was: "...probably the most likely cause..."

If you'll quantify "probably", I'll take a stab at quantifying "most likely".
 
JohnSKa,
"...probably the most likely cause..."

Is that greater than 50% of all probabilities, or is it the most significant probability even though it doesn't go over 50% of total probabilities listed?

If it is more than 50%, then by any definition it is the most likely culprit. But if there are 10 possible culprits and it only has a 30% probability of being the culprit, even if it has the largest share of probability, that leaves 70% unaccounted for.

So can you quantify "...probably the most likely cause..."?

Jimro
 
You misunderstood my last response.

I was willing to put in the time and effort to provide serious and thoughtful responses as long as there was some progress in a constructive direction. When a discussion devolves to the point that one participant responds to a 500 word post by asking a ridiculous question like "Can you quantify "most likely"?", it's abundantly obvious that the discussion has ceased to be productive and has become waste of time for all involved.
 
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