12GA Rifle From Hell

I got Rocky Mtn turned 12ga cases, and am
developing loads. They are 2 7/8 inches
long are for use in NEF and shortened
in 1887. These cases have shotgun
primers. Now these cases with shotgun primers and the two cases of ours we put small primers in don't fire the slow rifle powder loads
reliably,like cases with bmg primers.
Our testing is with 600 hardened Dixie slugs.
So I have and am testing slow shotgun powder and fast rifle.I tested 5 shotgun powders and
the primers fires then ok but the quick peak pressure when loads increased to get velocity
wanted in NEF caused too much case expansion just ahead of the base.Cases ejected ok but
that expansion and resizing will ruin cases
in a couple shots.These cases have a real thick base, and are machined to glass smooth finish.Nice cases.
I now testing AA1680 Ball and it looks good.
Have got loads up to 105 gr with 2 wads in
the Rocky Mtn case, and only .002 expansion
of case ahead of base. Will chrono next and
expect it to get velocity we want in NEF.
Nice thing about this testing is that same loads will work in shortened 87 case by just
using less wad column.Ed
 
Testing Rocky Mtn cases in NEF.Got 1850 fps
with 125 gr AA 1680 and 132gr of RE-7.
Cases are 2.9 after 3 firings. AA 1680
load had .135 card wad and 2 1/2 in lubed felt
wads, and RE-7 load had same card and
a 1/2 and a 1/4 lubed wad. Re-7 less dense.
Base expansion ahead of thick base was
.002 to .003 and resized without huge effort.
The base is .300 thick, case has shotgun primers. By the way I put primers in with
bmg primer post. Work good. Now will cut back
some cases for the 87 levergun.About same
loads used in NEF minus wads should do.
Will get little less velocity in 20 in bbl.
But I will have loads figured out for
a bunch of guys here and in Australia.
I also feel now that have I found loads that
get velocity without a huge expansion, to
the turned cases that good low base plastic
will do the same velocity, in strong alloy
barreled guns. Ed
 
Good news-First tested 87 levergun.
Using Rocky Mtn cases cut back.Cut case
back to length that feeds from magazine,
2.45 in. That is about max length of any
loaded and crimped 2.75 case.Got 600gr to 1700
with 20 in barrel.120 gr of RE-7.No squib loads.
Cases eject good, expanded a little
ahead of base .003, resize ok.Now the second
good news. Seeing as how these non traditional
powders used in shotgun didn't expand the
turned cases a lot( in our cases made from
bmg brass it took over 10 loads to expand
bases enough to need sizing)............
I figured time to check plastic cases.
Plastic cases took the same load as turned
brass in 1887 and the NEF.120 gr RE-7 in
1887(It wouldn't hold anymore without
a lot of compression) and
140 gr in NEF. Tested Fed,Win,Rem,highbase,
and low base. So you guys out there
who want to get the power that NEF and
1887 are able to deliver use good plastic
cases as a way to get started with
600 gr slugs.You don't need heatreated
for those speeds just hard cast
from wheel wts.. Win AA 2 & 3/4 best for 1887.
It is lowbase and easiest to resize.
To get potential(extra 200 fps) it needs a long barrel.They made long barrels in original.
I used federal 3 inch case in Nef.By the way modern plastic cases have steel bases with
copper plating so they are strong. I tried
one of the fast shotgun powders, that
previously expanded the brass
turned case to much, in plastic cases in
NEF and at 50 gr case was sticking
and had expanded quite a bit, but same
case with 140gr RE-7 popped out easy,
and resized easy.
Never could find use for RE-7 till now.Ed
 
In testing plastic cases in NEF and 87 I get
good case life with RE-7 loads. In 87 a Rem case
fired 5 times and it looks good. In NEf a Federal case
fired 6 times and looks good. Of course you can fire them
once or twice and throw away at 3-5 cents each.
I got long heavy barrel ordered for 87 levergun,
and then we will be able to put zip to the slugs.Ed
 
I tried one more 1050gr slug in the Savage. Got 2600 fps
and put a slight crack in the stock.Repaired ok for my
lesser loads.Will whittle out a thumbhole stock
for it sometime from one of big blanks I have..Ed.
.
 
I don't understand, are you using a stock Pac-Nor 12 gauge barrel? What modifications, if any, have you made to the made to the barrel? If I might ask, how much did the barrel cost you?
 
Cobray- The barrel on savage is a heavy rifled barrel
that was part of a bunch, for us guys building these.
I never asked about their standard 12ga barrel.
Don't know if they had a standard one. Ours
were 2.25 inch rifled blanks from alloy steel like used in
rifles.Them we shaped them to contour on lathe and
threaded them for whatever action used and
put our long case chamber in them.

In testing the 1887 levergun we found that we
won't use AA-1680 with plastic cases. Of my loads
use only RE-7 powder in plastic.Ed
 
I'm doing a long chamber in the NEF. Just lengthening
the present 3 inch chamber .The base size of
the regular chamber in NEF is max dimensions,
and in my Savage I have a smaller minimum size.
It wworks grear with long case. So for brass
use in the NEF I honed out a base die bigger to
match NEF size, then it won't over work brass
and it maybe only will need sizing once in every 20 shots, and with the proper fit resizing will be easier.And
my other base die does Savage.Same
top die will do both top halves. Ed
 
Got the NEF chambered for long case. And remember it
has beefed up hammer for bmg primers used in our case.
Got 2500 fps with 600 gr slug, cases eject out real easy,
8300 ft lbs from an NEF with 24 inch barrel.If you set up
NEF to use regular primers adapted to our case or
have Rocky Mtn make a long case you can do it without
a lot of work on the hammer and springs. Just use a
flake shotgun powder as a starter powder above the
primer, which how 700 NE and others are loaded.
Use 10 gr of flake and cut regular load 40 gr and
work up if pressures allow.Ed.
 
Good news I got the 1887's hammer beefed up so
it fires the bmg primers in our case.
We will be testing small primers, with starter powder
in plastic and Rocky Mtn cases using RE-12 and 15 powders.
I think they will do better than RE-7 and have
less case expansion.Ed
 
Testing the cases,plastic and brass with small
primers and starter. A big find.Can't do
this for reliable ignition if the cases
are ballon head, whether plastic or brass.The cases must have the area between side and
the pprimer at least .200 thick.One reason is
strength. And some plastic I have measured is
only about .060 thick there and the protrusion
in the center for primer is .140 above that
thickness.. So 10 gr of starter powder is
in a groove so to speak and not on top of primer!!! That isn't good. I cut the cases
off at the brass base, poured in 10 gr
of flake powder and saw how it laid
in the case. Nice thing is that a most brands of cases are thick enough, like Win AAs.
So far RE-15 and Blue Dot starter looks
very good, and easy on cases.Velocity as good as RE-7.Will keep testing and I ran out of
RE-12 and the shops have no more, So
it will be RE-15 which I think turning
out best, or RE-7 in smaller
amounts.Ed.
 
Got testing done with Rocky Mtn cases,
small primers and 10gr of Blue Dot starter
powder. The small primer and starter powder
take the place of a BMG primer,
that is in our cases cut back shorter
for use in NEF and 1887 levergun.
In NEF 3" Rocky Mtn brass starter powder
and 140 gr of RE-15.Space filled up by card wad and felt wads, amount depending on how you seat
the slug. About 1800 fps.
In the 87 case cut to 2.4" the
length that feeds from mag, 120 gr of RE-15,
starter powder, and one thin .045 card wad.
That's all it holds.Slug loaded flush.
A little over 1600. With long barrels
a couple hundred more for both guns.
Will have plastic RE- 15 results in
couple days.Ed.
 
Results of RE-15 testing in plastic cases.
600 gr hardened Dixie slug and 10gr
of Blue dot starter powder in both lengths.
In Nef, 3 inch case is about 2.6 crimped,
and 120 gr RE-15 max load. In 1887, 2.75 inch
cases are about 2.35 crimped, 110 gr RE-15
max load. In 2.75 case thats all it will
hold,with card wad, in longer make up space with wads.The reason I'm checking plastic is so many shotgun reloading guys want more power for big game, and they are set up to
load plastic. With starter powder- a caution.
You must put starter in keeping case level,and the powder put in on top, must be put in slow
so as not to push it away from primer.
Greg Sappington clued me in on another powder that may do the job without starter powder
and be slow enough to get velocities up
without to much pressure. It's IMR SR-4759.
Will have some in couple days.I made contact
to get some of these loads pressure tested,
to check my pressure calculations..Ed.
 
Been testing IMR-4759. No ignition problems.
Ignition is instant with regular primers.
Don't need Blue Dot starter powder.
Plastic cases first.600 gr slug. I got a
nice working roll crimper attachment
for drill press for crimping slugs.
That sure makes it easy, and perfect crimp.
In 2 & 3/4 plastic cases with loaded
length of about 2.35 inches got to 80gr.
That's max as you must leave room for
about 3/8 wads or cushion wad. Some cases
may only hold 75 grains max due to
the case construction.Powder is less dense
than RE-15. 1650 plus fps in 24 inch barrel.
In 3 inch cases, loaded length about 2.6
inches, got to 95 grs max, 1800 plus fps.
Some cases may only hold 90 gr due to
case construction. Cushion is
a half inch felt wad or equivalent.
Both lengths start down and go up
if pressures allow. 60 gr short case,70 long.
This powder being faster than RE-15 you must
have a little cushion in the way of felt wads
or plastic cushion wads.With slower RE-15
a card wad works ok as powder started slower.
The powder burning must build pressure
to open crimp with out a high pressure spike.
This bulky powder with reliable ignition
is a winner.Then we tested 3" Rocky Mtn brass
cases, Got max load of 105 gr, and 1900 plus
fps. In few weeks will get the 4759 and RE-15
loads pressure tested.Ed
 
Now these loads are for only heavy barreled
steel action guns like the NEF Ultra 12,
or like my Savage with heavy barrel added.
I am getting heavy barrel on the 87 and
it will be long.There are some turn bolt
locking lug pumpguns that would work
with heavy barrels.There is a large
12ga Tula bolt action, but it's not imported.
This week if weather allows(no rain)
I will be firing first test loads of my
700HE long belted case.Ed.
 
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I want to see this scaled up to take
700HE, 12ga FH, 700NE, 50bmg, Rob's 700, etc,
or even 4bore, 8bore,20mm, 900HE.Anyone else
interested jump in. Were going to give it
a try. Ed.


wic.jpg
 
Found an O/U that would handle the 4759 3"
loads. It is the Zoli Z-Sport. Expensive,
all alloy steel construction, tested to
about 100k. That's not a missprint.Their
site shows testing at the Italian proof house
of 8000 bar.That's 7-8 times regular shotgun
working loads.Pic of action below. It handling that extreme pressure, means that other quality
O/U like Ruger may handle 4759 loads.Ed

z_espedition2.jpg
 
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I get questions about whether the IMR 4759
loads aren't to high pressure.Even for NEF.
Well in Nef the REM factory Buckhammer
slug load, expands the base of the case
more than my 90gr, 4759 load. And I get
more speed, in the same kind of
Rem case.And pressure testing will tell us
for sure what we have wrought..Ed.
 
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