148HBWC,
Glad you got it sorted out.
Buck and BBarn,
I did state explicitly that I was not talking about SAAMI standard loads. The example of the 45-70, which is spelled out in some load manuals, shows the underlying rationale that over-SAAMI hot load creators often use in any chambering, and that is that action strength affects their load choices. I seem to have caused confusion with that example, so here is
an example in which loading for the Winchester Model 92 design resulted in some .357 loads up to 45,000 psi, according to the author.
There are other examples out there. The hotter rifle loads the OP might run into appear in various non-manual sources like that one. I am merely suggesting that if he runs into them he should avoid the temptation to use them in his hard-to-find pre-27 revolver, no matter how badly he wants a hot load. (They should also be avoided in any of the K-frame S&W .357's produced for law enforcement and which have a reputation for shooting loose even with SAAMI standard compliant loads.)
It is important to remember SAAMI is a manufacturing standards organization, not a handloading standards organization. A manufacturer loads test ammunition to a reference recipe for the powder that is an estimate based on the powder’s past lot history. It is tested in a pressure gun and adjusted so the
average pressure produced does not exceed the SAAMI Maximum Average Pressure number (MAP), when the desired velocity window is met by the load. If it does go over MAP producing that velocity, they change to a different powder. There is also a number called the Maximum Extreme Variation (MEV) that limits the extreme spread of pressures forming the average. For .357 magnum this spread is just over 9,000 psi. So, theoretically, a manufacturer developing a .357 load fires 10 rounds with a high of 40,000 psi and a low of 31,000 and the rest scattered in between such that the average is 35,000, that meets the SAAMI standard.
But because handloaders depend on a book of recipes instead of actual pressure measurements, and because they buy powders that vary a little from lot-to-lot and don’t always use the same primer or the same case or sometimes even the same bullet, the load manual authors are more conservative than SAAMI to allow for component and powder lot variation. Hodgdon spells this out in their print manual. They use the MAP as an absolute limit instead of as an average. If Hodgdon measures that same 9,000 psi spread, they lower the charge until the highest end of the spread doesn’t go over 35,000 psi. This is one reason handloaders sometimes complain they can get more velocity from some commercial loads. The commercial loads, having been controlled by measuring, can be warmer by some portion of the MEV, so they sometimes average higher.
There's another reason the load manuals load below SAAMI standard at times (and so, BTW, do manufacturers when they get adequate velocity from a powder at a lower peak pressure). The array of powders you see in a manual for each cartridge includes some powders that are not the best choices for the bullet and expansion ratios involved. This is because many handloaders want to use a powder they have on hand and not have to buy new ones every time they change bullet weight or get a gun chambered in something they didn't already have. This means some powders listed can’t be trusted to stay within the MEV if loaded all the way to MAP. So, as you run through pressure data from Hodgdon (or from Lyman or anyone else) you will find the maximum load pressure varies by powder for each bullet weight. Hodgdon says the powders they list with the lowest maximum load pressures are down there because they had the most pressure variation in testing. The ones with the highest maximum load pressure listed produced the least velocity variation. That's useful to know when selecting powders, especially if you are working up long range loads.
You can see, from the above that a lot of loads that are just a little over book are probably not actually over the level to which a manufacturer would wind up loading that same powder if he needed to get the velocity up a little.