Crosshair: Sorry, but you are wrong. The military tested the M-16 and M4 to failure. Catastrophic failure occurred at 491 rounds in 2:49 and the M4 went 596 rounds in 3:32, though the M4 had a jam that took 30 seconds to clear. I see no reason to doubt their results.
Crosshair: My goal was to point out that while they may have clearly been shooting fast in 68 they were not, and could not be, doing mag dumps back to back. The OP was discussing oranges, then kraigwy starts discussing apples and I simply point out their example is an apple and not an orange and bring in an orange to show that.
No Crosshair.
YOU are wrong. kraigwy is correct. All you have done is dredge up a single one-off report of three weapons fired one afternoon by an engineering team. One of the weapons didn't even fail.
The RIA test lab deliberately ran the weapons to destruction, firing them at roughly ten times the weapon's sustained rate of fire (in order to destroy them...duh!). They were fired at belt fed rates precisely to cause the barrels to rupture...in about 3 minutes.
I could dip an M4 into hot magma and get it to fail in three minutes as well.
Just like the notorious "Dust Cabinet" (a so-called endurance test) from a coupla years ago, the RIA test medium was a completely artificial environment not able to be replicated anywhere in the real infantry world. Soldiers don't actually go through 540 rounds in
3 minutes precisely because:
1. Almost NOBODY today carries that amount of ammo (although 500-700 rd loads were not uncommon among Vietnam era recon teams ); todays mounting weight of infantry gear (armor) precludes that kind of load out.
2. If you are in the kind of contact requiring such volume of fire, you either have some supporting fire (from buddies with rifles and machineguns) allowing you to slow down a little or you are
already dead from the volume of enemy fire. You won't personally go through 500+ rounds in 3 minutes because there is too much else going on for you to be able to sustain three minutes of robotic mag changes. Those other things require your immediate attention. The three minute figure is the relevant number here.
On the other hand, it is perfectly reasonable to expect a US combatant to go through 500+ rounds over the course of a firefight that spreads across more than three minutes. The M4A1 will go far beyond the "book" sustained rate of fire (15 rounds per minute). I have repeatedly seen that.
My mentors (all SEA NCO vets of Ranger, LRRP, & SF units) routinely busted through 2-3 basic loads (210 rds) during their engagements and insisted that we (their 1970s era Privates) carry that kind of load.
The report merely proves that you can blow up barrels if you fire enough rounds fast enough (and in a manner designed to be unsafe). You can do the same with your car's engine by sitting in the driveway, flooring the pedal, and redlining the RPMs (in Neutral) until she blows.
As you no doubt failed to notice, there is a disclaimer at the front of the document which states that the results of this single test ARE NOT the official view of the US Army. Don't wave that report around as if it counts that way...
To place that particular test in context, the driving force for its conduct was a series of incidents involving Special Forces Soldiers in my unit experiencing cookoffs during the conduct of high volume of fire range exercises. I am personally familiar with those particular incidents, as I was then serving as a Special Forces Team Sergeant in one of the Groups named, recieving all the (then) current reporting and Safety of Use Message Traffic (to include your 15 year old report).
What is NOT included in the report is the fact that several other agencies conducted their own tests at that time (notably elements of USASFC(A), USASOC, and Crane NSW). RIA has nothing to do with M4A1 procurement for SOF units (which fall under Crane), and this one-off "test" was an additional one at the request of Army SF.
We merely wanted a base-line for destruction in order to put those warning figures out to the Regiment until a permanent solution was found. The solution was to adopt a heavier profiled barrel for the M4A1. That solution was implemented many years ago and with good result.
I have personally fired
far more than 540 rounds on full automatic, through current M4A1s in just a few minutes. I have personally fired similar amounts through various M16A1 rifles as well.
During October of 2009, I fired 1140 rounds of M855 ball (38 x 30-rd magazines) without a stutter, from my M4A1, full auto...in under 28.5 minutes.
http://thefiringline.com/forums/showthread.php?p=4380069#post4380069
Stretching out the ridiculous lab test timeline to more realistic field conditions, I've put that same amount of "barrel bursting" rounds (18 magazines) through an M4A1 in 9.5 minutes without issue. That's about 2 mags (60 rds) per minute out of an already scorching hot carbine.
Although I do not dispute that Mr. Windham blew the barrels on 2 out of 3 weapons during a single short test, kraigwy & I represent probably 50+ years of experience using real weapons against real people, under real conditions, to include expending a really huge amount of bullets in a real short amount of time.
Screw that report.