The real problem is the article includes apples-to-oranges comparisons. Do the CIP and NATO use the same pressure standard? Yes and no. Both NATO and the CIP use 4150 bar or 415 MegaPascals (60,191 psi) as the maximum average peak pressure number. However, the CIP measures using a piezoelectric transducer element that samples the pressure through a hole drilled in the case 25 mm (.9843 inches) from the face of the case head, while the NATO EPVAT method puts a hole in front of the case mouth in the chamber and measures with a piezoelectric transducer there, where as much as a 2,000 psi drop, as compared to the case hole location can occur due to the pressurized gas trying to keep up with the accelerating bullet. So it seems likely that, unless NATO and the CIP membership share reference ammunition, NATO will tend to load with a slightly warmer absolute limit when measured as the CIP does it. Meanwhile, back in the U.S.A., we have the conformal transducer that measures pressure over top of the brass, so the transducer isn't exposed directly to it as the other two devices try to do it. This leads to some significant known differences in peak pressure readings. For example, NATO SS109, copied by M855, will read about 58,200 psi on a conformal transducer, rather than 60,191 psi.
As to where the difference between what was ultimately adopted as M80 and what became 308 Winchester, that, I suspect, is entirely traceable to later development changes made to increase the number of rounds between failures to feed or to fire. Both seem to have started out at the 52,000 C.U.P. (the military calls it psi by copper crusher) that was introduced via SAAMI by Winchester as 308 Winchester. But owing to the desire to increase feeding and firing reliability, the military started to change the chamber, making it both wider and longer and increasing the freebore. Needless to say, those efforts will drop the peak chamber pressure both by increasing expanded case volume and by allowing a longer period of gas bypass while the bullet goes through the extra freebore. So a 308 Winchester fired in a SAAMI chamber spec pressure gun and one fired in a 7.62 NATO spec chamber is to be expected to peak at a lower pressure anyway, and I suspect the military just went with that as its standard because of the way the numbers came out. Add to this that the military copper crusher is not an exact match to the SAAMI one, and it is easy to see a 2,000 psi/CUP difference creeping into the specification.
Finally, as the brass stretching, anyone who has fired a parent cartridge in an Ackley Improved chamber to achieve initial fire-forming knows the 308 Win brass isn't going to be damaged by fire-forming to the much smaller difference between 308 Win and 7.62 NATO chambers. It just won't matter much. Brass will be worked more in the sizing die, but those firing 5.56 or 223 Rem in Wylde chambers knows the effects on brass life, though real, is not prohibitive.
From the information Clymer used to have on their web site regarding comparative chamber dimensions:
Code:
308 Winchester Reamer Dimension in inches and degrees
Type: Rimless
308 M852 308 Palma SAAMI 7.62×51 NATO
A: 0.4370 A: 0.4370 A: 0.4370 A: 0.4370
C: 0.4700 C: 0.4690 C: 0.4700 C: 0.4725
D: 0.4550 D: 0.4550 D: 0.4550 D: 0.4560
E: 0.3430 E: 0.3400 E: 0.3462 E: 0.3460
F: 0.3430 F: 0.3400 F: 0.3442 F: 0.3460
G: 0.3095 G: 0.3085 G: 0.3100 G: 0.3110
H: 0.2990 H: 0.2970 H: 0.2990 H: 0.2990
K: 2.0200 K: 2.0200 K: 2.0250 K: 2.0250
L: 1.3540 L: 1.3540 L: 1.3540 L: 1.3560
M: 0.3120 M: 0.3090 M: 0.3210 M: 0.3200
N: 0.0750 N: 0.0750 N: 0.0900 N: 0.1500
O: 0.2000 O: 0.2000 O: 0.2000 O: 0.2000
Q:20° Q:20° Q:20° Q:20°
R: 1°30' R: 1°30' R: 1°45' R: 2°30'
A Shank, C Base Diameter, D Shoulder Diameter, E Neck-1, F Neck-2/Case Mouth
G Freebore Diameter, H Pilot Diameter, K Min. Chamber Length/Base-to-Case Mouth
L Base-to-Shoulder, M Neck Length, N Freebore Length, O Rim/Belt Thickness,
Q Shoulder Angle, R Throat