Thanks again, Unclenick. I try to set the flare for 0.749 - the median for the low and high extremes, 0.754-0.744. That's why I have a problem when the occasional, unmeasured case is less than 0.744. To avoid the need to measure all the cases, I toss it off to risk vs benefit and set that occasional flunkee off to the side. Interestingly, I have NEVER had the same experience with .45 ACP. I just finished loading 350 rounds with my RCBS RockChucker, NO measured cases, 230gr RN, 5.0gr Bullseye, Rem/Win LPP, seated at 1.260 inches OAL without any issues.