Hillbilly body armor test

A

Andrew Wiggin

New member
In a thread on another gun forum, a user showed us that floor tiles could be used to stop rifle rounds. I decided to test whether it was possible to make homemade "body armor" that would actually work. I'm pleasantly surprised by the results.

I used three PEI grade V porcelain floor tiles with a coat of Herculiner on the front and between tiles and a thick coat (about a quarter inch) on the back to capture fragments. I placed a paper grocery bag behind (to see if anything came through) and shot it at about twenty feet with .223, 7.62x39mm, and .40 S&W. Unfortunately, I didn't know the close range POI on my AK as well as on my AR so I had to shoot it three times with the AK to get a hit where I wanted. The reason is that the first shot was too close to both edges and caused the whole corner to bend back into the paper. I don't *think* the bullet made it through but I couldn't be sure until the third shot.

Afterward, I shot it with an additional ten rounds of .40 and not a single round made it through.

This stuff did quite a bit better than I expected.


Video of test
 
Now you've gone and let the "cat out of the bag" and we know what going to be hanging all over the out side of the next generation of Iranian tanks. :)
 
Thats cool. What is Herculiner? I hope Gecko45 doesn't find out about this stuff.:eek:

On THR there is a thread about what to put in walls to stop penetration. Now we know what to tell him.
 
I'm pretty sure it would not stop .300 Winmag. ;)

Three tiles weigh about 12 lbs without the bed liner but for the next iteration, I plan to use only two tiles, less bed liner, and cut them to 10"x12" "shooter's cut."
 
I am witness to some research involving another ceramic material that is widely used commercially. The idea is to back up the ceramic with something that will prevent it from blowing out the back. The ceramic grinds the bullet up while the backing stops the momentum.

This backing could theoretically consist of plastics, aluminum or plywood.

It is amazing to see what windshield of car will do to most bullets. Even though a bullet might penetrate the windshield it loses a lot of its structure making its way through.
 
Impressive, all you need now is a plate carrier. Two things, weight of an individual plate and have you considered trying ceramic plates?
 
Ceramic is actually not as tough as porcelain. Grade V porcelain is the toughest you can get, so far as I know.


For the noobs (I know it looks like I'm new but I forgot my old login credentials) the comments about .300 Winmag and duct taped plates refer to the original mall ninja, Gecko45. Great story and worth a trip down the Google hole if you wanna kill some time.
 
I think you mean to say that ceramic is not as hard as porcelain. Porcelain, or vitrified ceramic, is usually much harder than unvitrified ceramic, but is more brittle as well. So porcelain isn't very tough necessarily when it comes to fracturing.

Fracture issues have been problematic in the design of ceramic armor as well. The ceramic needed to be hard enough to stop incoming rounds, not completely shatter when impacted, and not break apart under normal wear and tear of handling and wearing. So upon impact with a ceramic piece of armor, the ceramic is formulated to stop the bullet, deform and absorb the impact and catch bullet spall, and do so without shattering the entire plate, thereby allowing the plate to be viable for multiple impacts. So the fractures and microfactures created on impact are prevented from spreading and as such, keeping the ceramic largely intact except for the directly impacted location.
 
the comments about .300 Winmag and duct taped plates refer to the original mall ninja, Gecko45.
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One of my favorite comments on the original "mall ninja" story:

"If plan A is for you to take multiple rounds of .308 in your back, I would come up with a plan B."
 
There is a bullet proof vest called Dragon Skin that works off the same principle. Rather than using large plates of ceramic, they use multiple ceramic disks that are arranged like scales (hence the name dragon skin). If a large plate is hit and shatters, it's ability to deflect bullets is greatly compromised. The force required to break the ceramic is what actually stops the bullet. It is similar to styrofoam inside a bike helmet. While the foam is actually pretty hard, it shatters on impact absorbing the energy of the impact.

I still don't think I'd walk around with flooring tiles duct taped to my body though... :p
 
Wasn't Dragon Skin rather thoroughly discredited shortly after it was first introduced? Or am I getting it mixed up with some other personal body armor scammer?
 
I still don't think I'd walk around with flooring tiles duct taped to my body though...
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You would want to cut the tiles into a shooters cut (cut off top corners at 45 deg angle) and put them in a plate carrier vest. The military's body armor is a soft vest with removable hard ESAPI (Enhanced Small Arms Protective Insert) plates which weigh 7lbs or so each. Still, you'd look just as conspicuous walking around in a tactical vest as you would with tiles duct taped to you.

*Edit-

Wasn't Dragon Skin rather thoroughly discredited shortly after it was first introduced? Or am I getting it mixed up with some other personal body armor scammer?
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Yes and no, the tests IIRC were conducted by the Army's research lab who happened to have developed the body armor Dragon Skin was seeking to replace. They claimed that their tests showed the DS did not stop several rounds that it claimed to and that the "scales" did not hold together in very hot temperatures. IIRC there was no third party or oversight for the Army's tests. Draw yor own conclusions.

That said I hope I never get handed dragon skin even if it DOES work as well as it seems to. Why? It weighs 10lbs more than the plate carrier I wore in Afghanistan and the ESAPI plates work well enough. No thank you.
 
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Nicely done, I love doing tests like that. Very impressive performance against the 7.62x39, which penetrated at least 12-15 inches of phone books/computer manuals in my testing.

What is Herculiner?
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It's truck bed lining material from what I can tell.
 
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