Creation of balls or chunks of black powder that are for most purposes unbreakable can be done with various binders. Small amounts of starch, glue, gelatin, and many other products can be added to water as the slurry is mixed. Press it into molds and compress the wet mush. I've heard that it can be dried in a food dehydrator.
The very small traces of binder can prevent dusting, breakage, other problems. Using only a tiny amount of flammable binder compounds allows the flame to travel properly.
The very small traces of binder can prevent dusting, breakage, other problems. Using only a tiny amount of flammable binder compounds allows the flame to travel properly.