Soda - Any bad reports on 72, 73, and 74? Mine are all headstamped with those years. Oddly enough, no 75.
You definitely found your trouble. My Century L1 does that. I messed it up when I first got it after I re-assembled it, after the "what makes this thing tick?"-disassembly. I also put my gas plug in upside-down.
I don't know about the DSA's, but my Century runs fine at 6-7, usually 7. I guess if I were in a SHTF situation, I'd set it to 5 or 6 to be absolutely sure.
Turk - no, the gas system isn't very sensitive at all. It's just a mystery sometimes. When I first got my FAL I couldn't figure it out. Once I figured it out, I realized it's pretty simple. Makes the gun very reliable. You find your correct gas setting and you'll end up 'tweaking' it like we do, depending on the ammo.
Actually, the military manual says for armorer to set the gas, and the soldier shouldn't touch it. I wonder why?