Malt-o-meal
Oatmeal
Grits
Instant Mashed Potatoes
Acidi pasta
Pretty much any form of flour
Pretty much any form of powder starch
Polyester fill
Kapok
Cork
I'm not arguing with you. Any/all of those things may work. I won't say they won't work because I have no experience with them. I have not tested them.
I think it would be irresponsible of me to recommend on this forum for folks to load materials I have no experience with. What would my recommendations be based on?My imagination?
Will my imagination cover all the variables? How does this material flow under pressure? Does it compress? Clog? Pack? Will it give the desired results? Will Murphy's law show up? Are you recommending loading them with Bullseye?
Not trying to get personal,but have you tested those suggested materials actually fireforming with them?
I have fireformed HUNDRED of rounds in multiple cartridges with the COW method. I can tell you from my hands on experience it works good.
COW granules are hard.They are slick. They are not springy or spongy.They have been "pearlized? The corners are rounded smooth. That's the difference between regular sand and quicksand. Simple milled grain does not have those characteristics.Those are part of why it works.
Its like powders through a powder measure. Ball,stick,flake..Short cut.How would cork,cornmeal,kapok work?
We are lighting a charge of Bullseye under it. What will flow in a way that forms the brass,and what will pack,compress,clog....?
I don't know. I know COW works.I've tested it.(But!! They can change COW any time)
I think we need to clarify the very different uses of fillers. They have nothing in common.
If a person wants a light load in a large cartridge case,with a given powder there may be a reason to use a filler to take up some powder space.The plan is to shoot a bore diameter bullet and hit a target.
That's all somewhat OK in theory. In practice,it can have some problems.
IMO,we have enough powders a better solution can be found. I do not experiment with these fillers.
I guess ,from what has been posted,some are curious about fireforming with a bullet that fits the bore AND some filler,such as COW. Like a belt AND suspenders.
IMO,this is completely misguided and potentially dangerous.
Use a fairly long bullet. It will bridge from the bore to the case neck.Use a recommended powder for that load. As pressure builds,the case will be "blow molded" to the chamber configuration. What on earth do you need a filler for?
IMO,forget them. A solution to a problem that does not exist.
Firing .308 catridges in a .358 ? OK. If it works for you,I won't argue with your experience.There is more than one way to do many things.Carry on!.What forms the necks up? Either a sudden flash of pressure...and with just neck tension,that may be challenging to achieve wth no bore to bullet seal...or you are using smokeless powder instead of COW for a media to open the neck.
I'm not doubting that it works for you,I'm just looking at how it works.What other possibilities exist?
IF you are using smokeless powder for forming media,compare the cost of a junk bullet and 40 plus grains of powder (about 150 loads per pound) to maybe 6 grains of Bullseye (over 1000 loads per pound) and a tablespoon of COW. But do whatever works for you.Its OK by me.
I'll bet you found you get better necks/shoulders than by jamming your decapping sindle/expander ball through.
The COW method I describe DOES NOT USE A BULLET!. It does not rely only on gas pressure to form the case. The COW media IS the case forming tool.
How would you turn 30-40 Krag brass into .405 Win or 40-70 Sharps straight brass?Its a moot point now. Krag brass is rare,and there is the excellent Hornady .405 Win brass now.
But before the .405 brass,we transformed hundreds of .303 and 30-40 brass into 40-50 Sharps,40-60 Maynard,40-70 Sharps. Easy! All with an old single barrel shotgun and a 40-70 chamber insert.It was even fun. I don't find necking up at the press fun.
Without a form die set,how would you make .400 Whelen brass? With your decap/expander spindle?
I prefer necking down,every chance I get. I make my .375 Taylor brass necking down .458 brass. But when .458 brass is scarce,blowing out .338 brass works great.
Now,think about this. An Old Curmudgeon Gunsmith told me a method of LENGTHENING brass.Like making 45-90 out of 45-70.
I have not tried it,I don't know if it works. But somehow Buffalo Arms sells some lengthened cases. It involves using an odd media inside the case.
And...its somebody's trade secret. Somebody makes some $ providing lengthened cases. I'm going to respect that and keep the secret.
Besides..it would only be scoffed . Waste of time.
.
As a kid I hung around with Gunsmiths that were OLD when they sold Hogdon powder to me for $1.60 a pound in the 60's. They were part of the heyday of US Gunsmithing.
They tolerated and mentored me for a reason. I knew how to keep my hands folded behind my back. I knew how to ask permission. And at 14 I had more gun intelligence than most of the adult customers they dealt with. They spoke to me as someone they enjoyed passing on to.
No putting on an act of smoke,mystery,puzzles to feed their own ego.
And these Old Guys forgot more than than many of today's "experts" will ever know.One muzzle loader mentor out of Wyo went by the handle of "Flintlocker" W worked together. He mentored my first muzzle loader build.Then I became friends with the late Mike McCormick,prop Cache la Poudre Rifleworks. I learned from him,too,and built a few more rifles.
I treated them with respect,and in turn,they treated me with respect. They taught me.
I'm not a Veteran. By way of "immersion",I have learned from two brothers who served in the Army Special Forces.One was a Medic west of Da Nang in 1968.At an "A" camp minding the only active coal mine in VN at the time.Nong Son.
The other began as a platoon leader for a mechanized heavy mortar platoon in Panama before he went SOCOM. He was an A-Team commander for quite awhile.He held significant positions in SOCOM through his career. Yes,I'm being vague. I'm sure he would prefer that. He retired during the Clinton years,but has been developing weapons ,ammunition,optics,etc for SOCOM ever since.
Its best he decides what story gets told,but he has also helped me learn a lot.
Another brother has really dialed his Dillon 1050,and his 650,and his Square Deal.He shoots 3 gun some,and has some long range skills. He is dedicated to his AR-10T. I taught him a lot. He has his own way of turning that into more. I learn from him now.
It does not make me anyone special,its more a comment on a Gracious Host I had the Honor and Pleasure to meet...
I was invited by Elmer Keith to come to his home for coffee. I did. We sat in his trophy room and discussed many things. I was there to learn.And Respect.
I'll keep details of another friend and his shop private.He knows the older stuff.Lever guns,single shots,shotguns(Win 1897 guru) and wheel guns.
I spent 30 years as an R+D machinist,modelmaker,mold maker,insrument maker,and "Quality Assurance Co-Ordinator" They invented a new job title for what they needed me to do.
I offer what I can now. "Here,a bucket of rich Gold ore for you to pan"
You can do with it what you please.Take it! No charge.
Five years? Ten years? Tomorrow? The Angel of Death is coming.
Then what I have is gone.
I'm trying to give it away. I don't understand why its so hard.