Frankford Arsenal this year effected the most important improvement in bullet jacket construction that the ammunition world has seen in ten years, and unless there develops so little joker later on, the new bullet buries the old bugaboo of metal fouling, and tamps down the sod on him. It does this, too, not with any special mixture of jacket metal, but with the ordinary run of cupronickel available at the arsenal. The shooting of the new bullet in the National Match test was so extraordinary that it promised, in its handloaded form, to be a most dangerous competitor for the Palma Honors as well. …..
The test for National Match ammunition was not, as in the past, open to commercial makers. In days gone by, up to 1914, the Government bought a million or more round each year from commercial loading companies just to encourage them to keep their hands in making Army Ammunition…….
At present, based on the amount of the Army appropriation and ammunition on hand, it is estimated that the Government will buy its next million rounds from a commercial company about 1975, and so the test is merely to select the best of the lots Frankford sees fit to submit. It has nothing to do with the test for Palma Match ammunition, other than that the two occur about the same date to save convening the board twice. …….
The Arsenal brought down three lots of ammunition for test, from which one was to be selected for the matches, and put into immediate production to get the 2,200,000 rounds necessary for the big shoot. ……..
The tinned bullet, in view of the way it worked out, is the most interesting of the three and from very every standpoint is as important a development as anything that came to light in the later Palma Match test. I cannot do better than to quote Major Whelen the hard-working and enthusiastic chap now in command of Frankford, and who had much to do with bringing the bullet to its finished form:
“With regard to the tinned bullets in the National Match and Palma ammunition, this tin plating is not to be confused the old tin washing which was given in the past and principally to bullet jacketed with gilding metal to prevent corrosion. It is much thicker. We have been experimenting with this bullet ever since I arrived at the Arsenal, and it always gives a better average for accuracy than any bullets of any jacket material without the tin plating. It makes little difference whether the in plating is one-half thousandth thick, or one-quarter thousandth thick, although the plating one-quarter thousandth thick has given a trifle better average accuracy. We cannot go below one-quarter thousandth and prevent metal fouling, as the land cut through the tin plating and bear enough on the cupro nickel underneath to cause metal fouling to be deposited on the lands. In fact, for service ammunition in barrels which sometimes have rough lands, the plating should be thicker than on this National Match ammunition, in order to surely prevent metal fouling. It is just possible that if a barrel has very rough lands, it may pick up a little metal fouling on top of them when these bullets are used, but otherwise I do not think that there will be any necessity at the National Matches for taking any precautions about metal fouling, or of cleaning with ammonia, except perhaps that it might be well to occasionally swab the bore with stronger ammonia. In our experience the bore has always cleaned perfectly by first giving it tow or three strokes with a fairly new brass wire-bristle brush and then cleaning in the ordinary way with any good powder solvent.
The success of this tin bullet due not only to its non-fouling properties, but also to the fact that the tin plating allows the bullet to be driven from the case into the bore with the minimum deformation during the swedging. For example, we have found it possible to draw cartridge cases out of mild steel on when we give the steel a plating of tin, copper, or lead. The naked steel will not draw, but the plated steel draws through the dies and punches as well as the brass does. The tin on the bullet evidently allows the bullet to slide into the bore with the minimum deformity.
This tin bullet sticks in the cartridge case in a very remarkable manner. It takes such force to pull it out, about 570 pounds, that it cannot be pulled out straight without breaking the case. However, it only takes about one-half the pressure to push a tin-plated bullet through the bore than it does take to push a jacketed bullet which is not plated through. For this reason, it is probably not necessary to cannelure and crimp this bullet, even if it were loaded up in service ammunition. It is also probable that we will be able to make the neck of the cartridge case before seating a bullet of a larger size, and thus, to a great extent avoid the split necks in cartridge cases, which are largely caused by a tension on the neck.”