I also read that at least some of them were made with Metford (polygonal) riflings. Regardless, the result to me is the same. 0.264" bullets simply don't work. 0.268" for 6.5mm carcano are much harder to find. Tried some by ppu and they are rather marginal in performance.Early T-38 rifle do not have " worn bores " , they were made that way . The groove size was .268 to .270 They switched groove size , and rifling style in the early 30's . Raising a standard die [ made too small to begin with ] for a rifle with an extra over sized chamber will not work as the fired case is still swollen too much to not be sized down .
You are right about the chamber size. The first die set was Lee. It was a bit too small in diameter. I sold it and bought a used one made by Herter. It has bigger diameter and partial length sizing works just fine. It should work for any chamber with excessive length, not excessive diameter.
Actually a neck die alone probably won't work either. After a few loads the brass diameter will grow too larger to chamber. It will need to be sized down. I think finding a die set to fit the rifles chamber is a must. One can have one custom made if he doesn't mind the extra cost.
-TL
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