THIS IS MY OPINION. I need to post that since people flip out here when you suggest something other than the status quo.
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I'm an experienced pistol reloader, but am venturing into the brave new world (for me) of rifle round reloading with .223 Remington.
I'm reloading for a rifle with an Adams Arms piston driven upper with a 16" barrel and 1 in 7" twist.
Is the BARREL marked ".223 Rem Caliber" or is it marked "5.56 NATO"?
This will make the biggest difference in the bullet weight/length and propellant/charge weight/pressure you will be loading for.
A .223 Rem BARREL is
NOT a 5.56 NATO barrel/chamber.
(doesn't matter what the lower receiver is stamped, the BARREL should be stamped somewhere forward of the front sight)
The chamber pressure should NOT exceed 55,000 PSI with a .223 Rem stamped barrel.
Chamber pressure of a 5.56 NATO barrel should not exceed 60,000 PSI.
Shooting rounds, new or reloaded, that are 5.56 NATO specification can blow a perfectly sound .223 Rem barrel/receiver into junk.
I have about 250 pieces of mixed range brass
It's NOT the head stamp on the case, the cases are all pretty identical,
It's the burn rate of the propellant and the charge you use.
.223 Rem & 5.56 NATO cases are virtually identical, it's how you load that case will determine if it's a (Civilian) .223 Rem specification round,
Or a 5.56 NATO specification round.
.223 Rem specification rounds are perfectly safe in a 5.56 NATO barrel/chamber,
It's when you put a 5.56 NATO specification round, with 5,000 PSI maximum safe level into a .223 Rem chambered rifle you get into trouble.
Range brass is perfectly acceptable, ONCE YOU HAVE FULL LENGHT RESIZED IT.
You have no idea where most range brass came from, or what it was shot through...
Worn out, sloppy chambers will bloat the brass, it needs to be full length resized before you consider reloading it.
Some guys get away with just neck sizing AFTER they full length resize and fire it through THEIR SPECFIC RIFLE,
The idea is, once it's fired in their rifle, the brass more closely fits the chamber.
The jury is out on that one... Everyone has their own opinion.
The next thing to consider is,
Autoloaders often function/cycle better with full length resizing.
and I use a Lee Hand Press.
A chill went down my back when I read that!
If you are going to full length resize with a hand press, get a gym membership, you are going to need the upper body strength!
Nothing beats a bench mounted press when you are trying to resize bottle neck cases! New or used, they are everywhere and if you can afford to shoot & reload, it's a GREAT investment.
I have the Lee Ultimate die set with the full length sizing die, collet neck sizing die, bullet seating die and factory crimp die.
Lee is as good as any for common reloading, no issues there,
Just remember, the FIRST time you resize any brass for your rifle, it needs to be full length resized.
I have Winchester small rifle primers, a pound of Varget and 62 grain Armscor FMJ bullets (with a crimp groove).
Winchester is as good as anything for primers, reliable, usually properly sized to fit common primer pockets.
Varget is a pretty consistent powder, I have zero issues with it.
You might want to reconsider the 62 grain bullets *IF* you have a .223 Rem chambered barrel,
Or at least be careful about how you set the bullet in the case.
There won't be ANY issue if the barrel is stamped 5.56 NATO, which uses a chamber that easily accommodates the longer/heavier 62 grain bullets.
The reasoning for this is simple,
The 'Leade' or 'Free Bore' in the NATO chamber is about twice as long as in a .223 Remington chamber.
You CAN stuff a long/heavy bullet into the rifling, essentially plugging the barrel.
Combine that with a 'Hot' load intended for a 5.56 NATO cartridge, and it can turn out bad... VERY BAD...
Because the CASE is the same size between the two, people don't pay attention to the chambering markings and interchange the rounds.
Traditionally, the .223 Rem was a smaller, light weight bullet, tight chamber, very accurate and a fast, flat shooting round to boot.
The military used longer, heavier bullets that tend sit too far forward in a .223 Chamber, essentially a big, heavy piece of copper/lead/steel plugging up the barrel...
Even though the cases are nearly identical, Each chamber/round has it's merits, but shouldn't be confused for interchangeable or best for accuracy.
I don't yet have a case trimmer, so I searched my pile of clean brass for 20 pieces with an overall length of 1.752" or shorter (max. length 1.76" according to the directions in the Lee kit).
This required rejecting about 40 cases to find 20 that were short enough. Before I get started, I wanted to check with you guys and see if my plan is sound.
You will find more 'Over Length' cases after you full length resize.
The cases are now bloated, over size for specification,
The shell holder ram will be under the round, so brass can't move that way.
The die will be pushing in the sides, and the brass has to go somewhere...
You will often find the cases get 'Longer' when they are resized, since 'UP' is the only way the brass can move when you push the sides back in where they belong.
Resize, THEN Trim...
1. Lubricate the brass with Lee resizing lube (question - do I lube the entire length, or is it good enough to just put some lube near the top and around the inside of the neck?
What I would recommend for the novice is a cardboard box large enough to put 30 or 40 cases in the bottom LOOSELY, room to move around freely without stacking.
Then spray them with an ARESOL lubricant, pressure or pump spray,
Then shake them around.
They will rub the lube on each other, no rolling or turning cases, just shake the box.
Cardboard boxes are cheap!
The box will rub off the excess lube, this prevents 'Hydraulic' dents in the case necks when you resize.
Too much lube, and a tight resizing die, liquids don't compress, and it WILL dent the shoulder of the case.
If you see dents, TOO MUCH LUBE!
2. Use the full length sizing die to punch out the primer.
Check your cases for 'Berdan' primers!
Or use a die with a punch/expander ball that slips up when you hit a Berdan primed case or something is in the case, which occasionally happens with range brass.
There are two basic types of cases, 'Straight' or 'Boxer' primed, what you are used to seeing,
And when you look down in a Berdan primed case, you will see two little offset holes instead of the centered hole you see in 'Boxer' primed cases.
I don't even attempt to reload Berdan primed cases because they are a PITA to get the primer out, and Berdan primed cases OFTEN get left on ranges for the same reason.
3. Prime the brass with my Lee Ram Prime.
Hand primer tool, machine primer tool, usually doesn't matter unless the cases have a primer crimp holding the primer in the case.
In that event, you will need a chamfering tool to cut the crimp out of the case to properly be able to insert the new primer.
There are also 'Swaging' tools, a type of press that simply forces the brass back and away from the primer pocket. I find these a pain in my back side.
MUCH faster and easier to cut the crimp away.
4. Charge the case with a starting load of Varget (22.1 grains according to Hodgdon web site) - anyone have a better starting point than this?
Check your barrel for .223 or 5.56, load accordingly.
NEVER, EVER trust one load data source! MISPRINTS ABOUND!
Every manufacturer has load data on the internet, most reloading places have free booklets that list the different powders, ect.
Check at least two sources to make sure what was printed is correct!
5. Seat the bullet to the crimp groove to an overall length of approx. 2.20" (the OAL of the commercial American Eagle 62 grain rounds I am emulating). OAL cannot exceed 2.26".
Again, this would depend on your chamber.
The 2.260 COL is mostly to fit in the magazine and to feed into the chamber correctly.
It's the 'Ogive' of the bullet that counts, the part of the bullet that gets big enough to contact the rifling.
Long/Heavy bullets are going to contact .223 chamber rifling faster than they will 5.56 NATO chamber rifling.
The point SMALLER than the rifling doesn't count since it's NEVER going to contact the rifling.
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The 'Crimp Groove' is called a 'Cannelure'.
Keep in mind, just because a bullet has a Cannelure, it does NOT mean you MUST crimp, just that there is a place FOR a crimp if you choose to use one.
Bolt rifle guys rarely choose to crimp, they simply don't bang the bullet back into the case when they chamber the round.
The biggest exception to that is heavy recoil will sometimes slide the bullet back into the case.
Autoloader guys sometimes use a crimp for a couple of different reasons...
One is to keep the autoloading process from jamming the bullet back into the case, which happens quite a bit.
If you find you NEED a crimp, SNEAK UP ON THE CRIMP!
A little crimp, test, a little more crimp, test, until the issues you were having stop happening.
Crimps work the brass at the case mouth REALLY HARD, and that can cause a crack much sooner than it would with no crimp,
The harder the crimp, the sooner the case cracks in my experience.
6. Use the Factory Crimp Die to get a reasonable but not overdone grip on the bullet with the brass. I think I have a fairly good feel for this from crimping many thousands of handgun rounds.
That's going to serve you well!
OK, please shoot holes in the procedure above. What am I missing? Any idea what kind of results I might expect at 100 yards?
ACCURACY IS ENTIRELY UP TO THE MARKSMAN BEHIND THE RIFLE!
I can give you a couple of ideas...
You have a FAST twist rate barrel, that is REALLY going to spin the bullet.
Smaller, thin jacketed 'Varmint' bullets might come apart from the spinning, or the thin jacket scoring from the rifling might cut through the jacket creating 'Flyers', strips of copper that peel back and ruin accuracy.
I usually find best accuracy with 'Varmint' bullets in fast barrels about 55 Grains. Others will argue this...
Keep the chamber pressure/propellant charges REASONABLE,
Faster isn't always better!
That's a REALLY fast twist 'Nut' you have there, you CAN push the bullet so hard through that barrel the rifling will strip the copper off the outside and not spin the bullet correctly.
Punching holes in paper @ 100 yards doesn't require a heavyweight bullet.
I would venture to say the lightest bullet will punch a hole in paper.
Keep All Other Things Consistent, mess with the charges a little, see if your groups tighten up before you switch to a different ANYTHING, bullet, primer, powder, ect.
Make ONE change at a time so you know what is different if the groups get tighter or larger.
And the most important thing you can have is an ACCURATE LOAD BOOK!
Keep track of each load, powder, charge weight, bullet weight and shape, brands of bullets, primers, ect.
Once you build that data base it will save you a TON of time when you try something new.
I still have load books going back 40 years for components that aren't made anymore, and they still come in handy when I run into something similar.
Most propellant manufacturers will say their 'New' propellant is 'Similar' to this or that... If it's 'Similar' then I've got MORE than a starting point.
Above all, BE SAFE!
You can get a new rifle, you can't get new eyes, fingers, ect.
Original equipment is proprietary, and you can't find replacements!