<BLOCKQUOTE><font size="1" face="Verdana, Arial">quote:</font><HR>Originally posted by EQUALIZER:
Master Blaster,
Do you know of any company that makes forged Al alloy frames? I thought that all Al frames/ parts were cast, whereas steel can be found in either. Maybe the source I got my info from was wrong?
That said, the type of coating/plating has much to do with surface wear. Ie. TiN, hard anodizing, and hard chrome will out wear an epoxy type coating. The thing that I am curious about is whether or not the above platings decrease the chances of stress fractures over one another. Does anyone have any reliable information on this? The only one that I know of who has commented on this was Chuck Taylor. He claims that after carrying and shooting tens of thousands of rounds, (I'd have to look up the quote to get actual count/years), through his lightweight commander plated w/ Metalife SS Chromium finish, it still shows very little wear and performs better than any other plating he's ever tried. I would guess that this would apply to TiN as well, but am concerned about the high temps that are used during application. Maybe it would take out temper/heat treat of the Al alloy. Any metalurgist out there who can comment on this from experience?
robert
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I don't have direct experience, but TiN coatings require high temperatures (400C+) which will overage and soften a heat treated aluminum frame. In fact, some treatments may completely solution treat the metal. Aluminum alloys are primarily hardened by the formation of finely distributed precipitates; if these precipitates become too coarse the metal will soften; typically the alloy must be heated to 560C or so to completely dissolve the precipitates if this happens, followed by the correct heat treatment to re-harden the material by re-precipitating a fine distribution of precipitates. This can be complicated, and you would have to know the exact alloy used to do it properly.
For this reason, I would not consider TiN for an aluminum part or frame. I'd be somewhat surprised if any company offers this treatment for aluminum, knowing what will happen to the temper or heat treatment of the metal.
It is possible that a plated hard chrome surface could increase the risk of frame cracking; this risk will be reduced if sharp edges and burrs are removed prior to plating.
Also, there are various factors to be considered in wear resistance, surface hardness and lubricity are the most important, but do not capture all the factors involved. Hard chrome and TiN coatings will improve wear resistance, but so will phenolic/MoS2 coatings like Gunkote or Metcol III. Phenolic/MoS2 coatings prolong the operating lifetimes of pistons in motorcycle applications, and dratically improve lifetime in corrosive environments. They should also be cheaper to apply, and are less likely to chip off in the area of a dent. I would be comfortable applying these coatings to a firearm I owned, though I would also be comfortable with hard chrome or TiN.
Hard chrome is probably the best choice to protect a feed ramp, although I would stay away from a handgun with an aluminum feed ramp unless I knew that similar guns had performed well for tens of thousands of the rounds I intended to use.
Cold deformation or forging will harden any metal that strain hardens, at some cost to ductility (some metals, like magnesium, do not harden much or at all with strain). An alloy is chosed for an application with an eye towards the the cost of fabrication. There is generally some tradeoff between properties and cost, but it is not true that a part milled from a forged blank will always be stronger than a cast part. This will generally be true for the exact same alloy, but forgings and castings are made from different alloys that are tailored to the fabrication process. One advantage of forging is that it will close any porosity left from casting, although a properly designed casting should show little or no macroscopic porosity.
-Nick19 (a metallurgist)