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WW 380 brass fired in LCP with bulge at 0.270 predicted with needle and 0.275" measured with bulge.
My LCP has a tiny amount of improved case support over my Kel-tec P3AT, but in some tests they guppie belly case bulge at the same 0.1 gr increment in a work up. They are tied for worst case support in 380s.
If I put a case in the barrell and scribe a line along the feed ramp, and then measure the distance from line to case head under magnification, this gives one number, 0.270". But when headspace and case length variation are added, the bulged cases have a measurement of closer to 0.290".
They are also tied for the thinnest chamber walls in semi auto pistols along with the Kahr P380, at 0.060". Kel-tec's old is advertising that they heat treat the P32 barrels to RC48:
The P-32 has five main component groups: barrel, slide, firing mechanism, grip, and magazine. The barrel is made of SAE 4140 ordnance steel, heat treated to 48 HRC.
At RC48 we expect 230 ksi tensile strength. So this is nearly twice as strong as a CZ52 0.062" chamber wall at RC25 good for 120 ksi tensile strength.
In almost all semi auto carry loads, I would work up to case bulge, and make sure there is a more than adequate safety margin in the loads I use. But with the LCP and P3AT with Power Pistol, 90 gr Gold Dot, and Lee factory crimp at 0.97" OAL, I get a case bulge, and then back off almost no safety margin from the first tiny bulge. This gets me 1100 fps from the P3AT and LCP.
The 380 is SAAMI registered at 21,500 psi, with proof loads between 27,950 psi and 32,175 psi.
If there were a +P registered it would be ~23,650 psi.
That +P is what Quickload thinks I am doing at 1100 fps.
That is also the velocity [1100 fps] Buffalo Bore +P 90 gr JHP claims for the P3AT and LCP barrel lengths.
Some have suggested Buffalo Bore has access to some better powder.
I would suggest that the P3AT and LCP are not being proof tested with normal 380 brass cases with a 0.175" thick web. I think they are doing it with specially machined thick wall brass cases [like Starling 45acp +P brass] or with specially machined steel cases.