Heavy Hauler,
So my big question is what is my best option? I think this all stems from the 308 being necked down and the cases need to be reamed to thin out the inner brass and allow for the mandrel to fit better, but I want to make sure before I start down another road to find out I have more problems later. Thank you for any help that you can give me.
I suggest you find a reloader that understands what happens to the neck of the case when the neck is necked down. Most reloaders believe the neck gets thicker that puts most reloaders into a category of reloaders that do not measure before and again after. When I neck a case down the case neck gets longer. When I neck a case neck down part of the shoulder becomes neck becomes part of the shoulder. When necking up and or down I use forming dies.
When necking a case neck up the case gets shorter, again reloaders believe it gets thinner. When necking a case neck up part of the neck becomes part of the neck becomes part of the shoulder.
Back to your problem, I have case trimmers that came with bullet guides. The bullet guides would not fit a sized case because the neck inside diameter was too small for the pilot. The pilot would fit a fired case neck. And then the Internet came along and declared the case had to be trimmed after sizing, for me? Not a problem; I trimmed the cases before full length sizing because there is nothing that can provoke me into getting into mortal combat when sticking a case onto a pilot that that is too small for the neck. I understand the pilot could be ground down to a smaller diameter.
I understand there is an infatuation with neck turning; I form cases for chambers that require neck turning because the necks are too thick. The thick necks are caused by forming the shoulder of the case from the case body. I form cases that require the case be trimmed .127”l meaning part of the case body became part of the shoulder and part of the shoulder became part of the neck.
And then there are no absolutes. I have formed 30/06 cases to 308 W chambers for the sole purpose of reducing neck clearance in the chamber. A bench rest type builder had a complaint from one of his customers. He accused the builder of building rifles with loose necks. And I ask: how was accuracy? There was nothing wrong with accuracy but the builder asks for help. I boxed up a few dies and went for a visit. The builder has no less than thousands upon thousands of cases to choose from so I started. I settled on LC Match 30/06 cases. I formed them to 308 W then full length sized for the chamber. When finished the clearance between the neck of the chamber and neck of the case was .003”, the LC Match cases was a no turn solution for the problem.
Point; I have to know the diameter of the neck in the chamber; I have to know the outside diameter of the case neck with a seated bullet.
And then there is precision; I have a 243 Winchester neck reamer die, it is a sizing die with a reamer guide in the top of the die. That is not unlike the old Lee Target Model dies that were neck sizing dies only.
F. Guffey