After a stuck case and many attempts to resize several different Remington cases, grasping for straws,
Has anybody else had a problem with resizing Remington once fired brass?
Not me but by now most must understand I did not get here by taking the same path others have traveled. It would appear someone has sold you on the, 'dead run' path. I started out with what some of us call full length sizing die, it was understood the full length sizing die returned to the case to minimum length and we all understood minimum length was AKA full length sized.
I do not know how many bushings you have, back when I was using one full length sizing die I had a choice. We all knew the die reduces the diameter of the neck and if the reloader did not kike that choice the diameter of the neck could be controlled by the diameter of the expander.
Understand that was before 'neck tension', back then there was bullet hold, I became the fan of all the bullet hold I could get.
If you use expander maybe little lube inside neck. I don't have any new Rem brass but have some old when they sold in 20rd box unprimed for the 270.
Old roper, I still have new unprimed/unfired cases in the green and orange boxes, I also have a few of the Norma unprimed cases in 20 round boxes and I have Federal unprimed cases that were sold the same way.
When something does not work I go back to what did work, there is nothing like a new over the counter factory sized case. And then there is the neck, One day I was not trying to do my best work, back then when I fired the first round I stuck the bullet of the next round in to the neck of the fired cases. Then one thing I did not want to find is a bullet that fit the neck of the fired cases, I insisted on a loose fit.
SOOO? I thought about it for a few seconds; because the 30/06 cases and the 270 cases were close I started there.
I used the 30/06 case necks to check the 270 case necks. If both cases necks have been sized the 270 case neck would fit into the 30/06 case neck with a vacuum fit meaning if I left the primers in the case and or I covered the primer pocket holes I could pull the two cases apart with a pop. The OP says he is using a .304" bushing, if the outside diameter of the 270 had an outside diameter of .304" all I would hear when I bullet the two cases apart would be a whooshing round. I take up the slack I would have to use grease in the neck of one and or grease on the inside of the other.
In my opinion the OP should start over by purchasing a set of dies from the old days and then learn to use them. I would also suggest he measure the outside diameter of the fired case. That would be before firing and again after firing. There is one thing I have never had to do was to turn the outside of the neck on a factory case.
I have had to turn the outside of the neck on cases I have formed, I have also had to ream the inside of the neck to increases the diameter, and we all should know turning the outside of the neck and or reaming the inside diameter of the neck thins the thickness of the neck.
That is an interesting link you furnished from Redding, there was no mention of neck tension, there was no mention of case head space.
F. Guffey