LJ's Milsurp Stocks

Hey guys, I finally managed to get ahold of another computer (thanks to a buddy who helped me get a job at his work). My old one crashed, so I haven't been able to get on the internet except on the iPod. So, because of that, I have only been able to post threads and reply to them. Couldn't post to YouTube or Photobucket.

This thread is a continuation of the thread I started last September titled, "Would You Like To See These Stocks On The Market?" (On The High Road, link at bottom of this post). I did post a link on this forum, but I lost it. The thread contained my ideas for making affordable replacement stocks for the Mosin Nagant rifles modeled after more modern designs. The idea quickly took off, had a lot of likes, and had a lot of support from quite a few members (moreso than I had thought).

Through some help from other members, through donations, I was able to make the start on the project, even when I wasn't working. So firstly, a BIG THANK YOU to those who donated, LoonWulf, KAMAK, Savage1r, and there's one that I'm forgetting, but my appreciation is no less.

I started with the SV-98 design for the Mosin Nagant series of rifles through a popularity vote. Now, keep in mind, this stock that I'm about to show you my progress on is my first prototype. This will show me whether or not the materials I have chosen will hold up through the abuses of recoil, the elements, and some fair abuse. It probably isn't going to look too much like the SV-98, though the similarity is there. Once I know for sure that this is going to work using materials, I will build a more accurate rendition of the SV-98 stock, to which I'll build an accurate rifle on, to see exactly what kind of accuracy gains I'm going to get.

Here's a picture of the SV-98 design (drawn using Microsoft Paint):

mosinstockidea6SV98v2.jpg


Here's a link to my other thread (original one over on THR, for further reading, and background:

Original Thread, Click Here

(Further information can be found on my original thread here, along with some other designs, and various discussions about this project. Also found on the thread is the Materials List, with prices included.)
 
Now, let's get started.

I went to Menards and picked up a 4' x 8' x .75", veneer core sheet of plywood, some Titebond III wood glue that is supposedly water-proof (we'll find out after I begin the testing stages), sandpaper in various grits, and a half-round file. Believe it or not, these tools are literally all I need, though others, such as a borrowed belt sander and dremel, power drill and jig-saw, have helped along the way.

I just need to get myself a band saw and I'll be set. And a stock duplicator, but that can be home-built.

Photos of the materials:

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Cost of Materials:
10" Half Round File $6.39
3M Sandpaper (Fine, Medium, and Coarse) 4 @ 2.17/ ea.
$8.38
Rust'o'leum Forest Green $3.89
3/4" 4x8 Birch Plywood board, veneer core $44.97
Titebond III Woodglue $11.99

Total cost before tax= $75.62
 
Step One:

Okay, so here, I have drawn out the design onto the sheet of wood:

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I set my rifle next to it for a size comparison to make sure my scaling was usable. It is:

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I then proceeded to cut out three identical pieces to make the blank:

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I used a drill and bit to put holes in the corners of the skeletonized stock and the thumbhole to allow me to cut them out. (Next time I will wait to do the thumbhole until after the stock pieces are glued together):


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Here's the YouTube link for Project: SV-98 Part I and II:

Project: SV-98 Part I
Project:SV-98 Part II
 
Step Two:

With three pieces cut out, I began setting up for gluing. I didn't really get a chance to take pictures of it as I glued it together, but I did get some in the clamps.

I glued the pieces together using Titebond III, applying a generous (meaning "far more than I should have") coat on all pieces. I then stacked the pieces between two pieces of 2" x 4", and clamped it down. I let it set up for about four days before I removed it from the clamps. Every night and every morning I would make sure the clamps had not backed off (happened a couple times, but to my knowledge, no major set-backs because of it.

Here's some pictures of the stock in the clamps:

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Here's the YouTube link for Project: SV-98 Part III

Project: SV-98 Part III
 
Step Three:

About a week later I pulled the clamps off of the stock (and because of too much glue, I had to put in an extra step in there that I will circumvent next time).

Pulling the stock out of the clamps required a step that I shouldn't have had to do; pry the stock away from one of the clamp-boards. That's okay, though, as no damage was done to the stock.

Here is where I began putting some shape into the stock. More like evening out the uneven portions of the stock. In using too much glue, the pieces shifted when I put the boards under pressure.

I ended up using a hand planer to even out the stock, an electric belt sander, and began a little filing with my half-round file. Results looked good, and if nothing else, gave me a little practice for what's ahead.

Here I also started shaping out the trigger-guard, grip area. As good a-time as any, right?


Here are the pics:
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Here's the link to the album, for further perusal:
Project SV-98: Part IV

Here's the YouTube link:
Project SV-98: Part IV
 
STEP FOUR:

Here in step four, or Part V of the Project: SV-98 series, I began to use a Dremel tool and my file more exclusively. I began cutting the shape into the stock, and removing some of the veneer from the outer parts of the stock.

Here I focused on the grip/trigger guard/thumbhole area of the stock, taking away wood and shaping. I incorporated a palm swell, which was actually quite simple to do, and only took me about five minutes of filing to do. It feels great in the hand, and I'm actually quite proud of it. Palm swell can be seen in the first pic. You may have too look pretty close to see it, though.

The thumbhole took me about three days to shape correctly. I am pretty happy with the way it turned out, but I'm going to be using a different method on the next stock I do (actually using a hole-saw this time).

All the holes were evened out with the Dremel too, but still need to be smoothed-out. But, since I'm getting a lot of suggestions to just take this stock and have it duplicated into a piece of quality wood (I am actually agreeing with this, because I do see the inherent dangers in this; either I get hurt, or my Mosin loses parts!).

I applied use of the belt sander in this step as well, narrowing the stock a little bit. I'm liking the result so far.

Here are some pics:
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Here's the link to the album:
Project: SV-98 Part V

Here's the link to the YouTube video:
Project: SV-98 Part V


Stay tuned for more updates. Subscribe to my channel on YouTube, if you haven't yet!
 
That looks sweet!! your making me want to get in the garage to try and do something like that. Keep up the updates its interesting.
 
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