Mine got jammer real good before all my fixes. I pushed the slide back as far as possible and used the rod off my chronograph to pry out the live cartridge. It did pop out.
I guess you might have missed my post on the other thread that you just got a new CW45 and to look out for the cartridge getting stuck while trying to eject a live round.
Quote from the other thread:
Also see if you have any problems ejecting live rounds from the chamber. The clearance on the barrel hood and ejection port are so tight that they are notorious for catch the round diagnolly betweet the extractor and barrel hood. If you drop the mag first, this may not happen as much because with a loader mag, it's going to push the unfired rount right into that jam. Polishing the corners of the hood can help this problem.
A known problem with the Kahr 45s but fixeable.
Here from the Kahr forums:
http://www.kahrtalk.com/showthread.php?10123-P45-wont-extract-unfired-round
Depending on the overall length of the ammo, and the bullet shape configuration, this can be a problem or not. It really gets stuck with the tapered hollowpoints versus the round FMJ, because of the angle of the bullet nose. On the FMJ, my Kahr P45 can tolerate an OAL of up to 1.24, but with the XTP's and others, I have to keep them to 1.21 plus or minus a few thousands.
I took my barrel out, used a dremel and lightly rounded all the sharp edges on the hood. Make SURE that you drop the magazine first before eject a live round as the magazine will help push the live cartridge into a diagnol jam position. Just the fact of life with such small tolerances.
Any problems on feeding, extracting spent cases or light strikes on primers?
After a few fixes, mine is running 100 percent now.
If you need, I have a few more tips.
Thats assuming your front sight is steel.
I would not do that, they are MIM and can easily break. I tried removing my front sight and the blade broke, and you could see the porous grain. But you could do the same with the corner of the slide.