Mr. Keenan, it is a question rooted deep in the murky depths of those twin voodoos of interior ballistics and metallurgy.
Is there any way of determining how much pressure a particular firearm will contain safely?
There are SAAMI specs for safe cartridge pressures, but no way of knowing if a particular firearm will handle a certain amount of pressure.
For example- Lets just say for a moment that I was silly enough to go to all the trouble of chambering an M-1 Carbine for a .223
Is it going to come apart when fired? Yes? No? Maybe?
We all know that a 98 Mauser may be safely chambered for a .30-06, providing Rockwell hardness is up to specs.
Yet the .30-06 rates at 48,000 cpus while the 8mm only rates at 40,000.
Conventional wisdom says that this is an unsafe practice, that a rifle should never be chambered for a round with more pressure than the round for which it was originally designed. This is certainly a sound policy to persue in instances of uncertainty.
But how do we know what is safe and what is not in instances which have never been attempted before?
Gen. Hatcher did some work along these lines, but to my knowledge no one has ever proof tested rifles the way SAAMI does with cartridges.
Other than actually blowing up a rifle, is there any way of determining safe chamber pressures?
In the above example of the converted M-1 carbine, where the .30 carbine round has a SAAMI rating of 40,000 and the .223 is rated at 52,000 (IIRC), I certainly would not wish to be the first , or even the second, third, fourth or fifth person to fire that weapon. And it may be every bit as safe as Bill Rugers Mini-14.
How do we know that, though?
That is my question.
Incidentally, there is a reason that this question came to me, but that could be a whole other thread
Disclaimer: I am not suggesting that anyone be foolish enough to chamber a rifle for a cartridge with a higher chamber pressure than it was originally designed to accept. It can be a recipe for disaster. I give you the 96 Mauser as an example. Chamber it for .308, and you will probably be severly injured or even dead the first time you fire it. It is a major NO-NO.
Be safe.