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I post this for the non-machinists in the audience:
Tapping a hole of normal size relationships of drill hole, etc., you have roughly all of your retention strength at the level of screw breakage strength once your hole reaches a depth equivalent to the diameter of the screw thread. This only counts when screw and hole material are similar, not a steel screw in aluminum.
Going deeper in the hole does not gain materially in the strength, but gives more surface for contact, loctite retention grip (you can use a lesser grade, maybe), and may be OK for longer screw hole depth to have a more opened hole.
Short holes always have a need for strength retention, and oversize holes there are not wanted. I might consider going one size down on drill size when tapping a short hole, but maybe one size up for normal depth holes in very tough to drill materials. You can also just partly drill with the larger size, and finish with a regular size drill, so the tap has a better chance to align and start in the tough stuff. Consider doing that through your pilot hole that is undersized, not put a #30 a little way into a #31 hole, for example.
Drill press, etc. usage may have the drill pull itself in by way of the helix grabbing and yanking the drill in like a self-feeding screw, and snapping off drills or slipping the shank in the chuck are other bad times to avoid. That possibility also exists during break-through in an existing hole, especially when the under surface is not flat. A curved interior has 2 "high" spots to catch the drill tip at breakthrough point, so go gingerly there, OK?
Hope this info. is helpful.
kirbythegunsmith@hotmail.com