question for JeffDinTx
Where are you drilling that you don't want to drill all the way through into the reciever? The barrel will cover the hole where it is and in the rear, you grind the screw down to fit so the bolt will slide if you don't have the correct length of screw. I may have misunderstood what you meant.
Biff, get the drill jig from Midway, I like it myself and use it most of the time. If you don't want to use it, use a dial caliper and the base that you plan to mount. Place a dab of hot epoxy under the bottom of the base. Place the base on the reciever, and place the jaw of the caliper on the bottom of the reciever. This is a flat bottom reciever so the caliper jaws will keep the base mounted correctly. The epoxy will help keep the base where you put it when you use the caliper to align it. Then I place the reciever with the base attatched to it in a vise and use a center punch to punch the correct whole alignment in the reciever. I then use a little propane torch to heat the base a little and get the epoxy to let go.
Now take the reciever to the drill press. I use a # 33 carbide drill to drill the initial hole. I then use the #29 to finish the hole, I like to use 8-40 screws for scope bases and not the 6-48. I leave the reciever in the vise and use my tap in the drill press to tap the holes using tap magic fluid. Go slowly and back off very often to prevent the tap from breaking. This should get your scope mounted. Go slow and don't move the reciever once each hole is drilled until it is tapped. This will help make sure everything is drilled and tapped in the same plane.
AS far as the bolt handle goes, I like to use the wheeler bolt welding jig. I cut the handle off with my hack saw with a new 24pti blade according to the directions. I then align it in the jig and then tig weld the new handle on with the heat sink in place and heat stop paste on the bolt around the cocking part of the bolt and the lugs of the bolt and the slot in the bolt for the cocking piece. If you cannot tig weld. I would farm this out to someone that does and have them dress the weld for you, this will save you a lot of headache. You may have to grind the top part of the weld a little flatter to get the bolt to go past the scope.
AS far as safeties go, I like to use a commercial bolt shroud and a bold optima trigger with the saftey like the remington model 700 does. It makes it look better to me and I like the safety of the 700. You will be able to open the bolt at all times, but I like that aspect myself.
Hope this helps and you can understand what I said.