I went by FLG's shop today and looked in his Howe. The description there of the Carbona bluing process is very short, nothing you could use to learn the process from. Haven and Belden "A History of the Colt Revolver" reprints "A Century of Achievement"
"Frames, cylinders, barrels, slides, receivers and parts come to the bluing room direct from the polishing department. Side plates and cranes are removed. Everything is first given a bath in hot gasoline… gasoline heated to 150 deg F. This removes all dirt particles, dust, or grease that may have gathered on the way down from the polishing room. Hot air is then forced over them to eliminate all presence of moisture – the arch enemy.
After washing and drying is completed, the side plates (revolvers) are put back on. But they are put on with work screws that hide beneath the surface so that the entire surface can be completely exposed for cleaning and bluing. When finished, blued screws will replace the work screws.
All surfaces to be blued are then wiped with a solution of alcohol and whiting – a polishing compound of very fine texture. Wiped with a clean dry cloth, they are now chemically clean. From this point on until the bluing process is complete, not a human hand touches a surface to be blued.
“These are bluing racks,” interrupted Mr. Carmody. “They are built to hold a maximum number of pieces, yet allow ample room for air circulation with no chance for parts touching each other. This one is for barrels. We have racks for frames, cylinders, hammers, triggers, extractors, latches, grip safety, etc. All our screws and pins, however, are blued in bulk in those small part furnaces that you see over there.” Matched parts, such as a slide and receiver, are alternately fastened in place in the bluing rack. Racks are stored under uniform heat in closed compartments to keep them sterile and dry.
All this is preparatory to the actual bluing process itself.
Let’s take a look at the bluing room. What do we see? Twin rows of revolving drums – thirty large furnaces and eight small part furnaces.
A bluing run starts the first thing in the morning. A secret mixture of charred bone and primer is put into the furnace. Furnaces are heated up to 500 deg or more to evaporate all moisture. The racks are loaded into the bluing furnaces, the doors bolted. The furnaces slowly revolve. Pyrometers control the heat in all furnaces. Readings are taken every 15 minutes during the five hours it takes to complete the bluing process. Top heat is 650 deg.
The furnace itself is gas fired. Four burners supply the heat and it is interesting to note that the forward burner is larger to compensate for any heat loss through the doors.
The charge used in the bluing process is ground animal bone charred to chemical purity in a bone pot placed into a white hot furnace at 1400 deg hot. Two hundred pounds of bone are charred at a time, burning away all foreign matter.
The primer is bone, soaked in pure petroleum oil. Even the oil is boiled to remove moisture and foreign matter. It must be chemically pure. The primer is what gives off the smoke that keeps free oxygen away from the pieces being blued in the revolving drums. The primer and charred bone are mixed and put into the furnace before the work goes in.
What is the chemistry of bluing, anyway? How does this bluing process impart this handsome and lasting blued steel finish so famous on Colt firearms? Bluing is a combination of carbonizing and oxidizing that by heat, brings the inherent carbon of the steel through the opened pores to the surface. All the coloring is done by heat, no particle of bone ever touches the parts being blued. The smoke given off by the primer expells free oxygen from the drum leaving only sufficient to allow combustion. The primer and the charge control the composition of gas in the furnace, the heavy carbon dioxide shielding the parts from contact with oxygen. All this calls for expert knowledge and experience in mixing the proper proportions of the primer and charge not only to obtain the proper color but to create a smoke that shall be free from moisture. Otherwise, though blued, the pieces would be spotted.”
The picture shows an operator loading a furnace with a rack holding about 80 revolver frames.
That is obviously NOT a cookbook process description you can do at home in your little furnace. It purposely conceals the details of a proprietary operation so Colt and American Gas Furnace didn't give away probably unpatentable details to the competition.
I wonder how Doug Turnbull does it. He isn't saying, either.