Bullet Seating variance with Dillon 550B

k2man

New member
When seating bullets with my Dillon 550B press, I get a deeper seated bullet when I am running single stage than when I've got all four stations going in progressive. This means that as I'm finishing up a batch, my last rounds are going to be off from the others. I measured some today that were .004" difference - that's a whole lot in my book. Is my press in need of an overhaul? What parts are worn?
 
Just a guess, maybe the sizing decap die is set too low hitting the shell plate and not allowing the ram to raise fully. When running all stations there is a case in each station as a single stage there isn't
 
You can't compare a single stage press to a progressive, even a manual indexer, like the Dillon 550. With all stations full, it should average about +/- .004" Most of that is the difference in what bullet you are using, nothing to worry about for action pistol. Measure a bunch of your bullets, they are going to vary.,
 
I haven't looked at that myself, but the press is going to flex more if you're sizing at the same time. So it makes sense that if you are only sizing that you'd get them a tad deeper.

I wouldn't sweat it. We are talking about progressive loading. Unless you're shooting a very picky load, or under very exacting conditions, you're not going to see a difference on paper.
 
I would suggest that there are two main areas of slop you are dealing with, one you just accept, and that is the shell plate adjustment. If you take the slop out there, the shell plate is too tight to turn, so adjusted to just turn nice, there is a .002 slop that you live with.

The other area of slop is in the tool head slide area. It slides freely and then locks with pins. For small number of loading, you can take the slop down by applying sizing wax on the top and bottom of the head to mount slide part. This will eventually work out and the slop will return. Its about .002 as well.

If you are loading lead bullets with wax lube bands, all bets are off. That stuff likes to build up in the seating die and short of continuous cleaning, the build up will far exceed all other seating error sources.
 
Try putting a shell in station 1 when you are seating the bullet in station 3 .
I had the same problem and it went away when I added the second function.
 
It's the mechanics of the press.

Your case sizing station is more or less across from the bullet seating station,
The shell plate can and does wobble back & forth depending on if you are trying to compression size a case or not.

The shell plate is off center the ram, sticks out beyond the ram,
And there MUST be clearance for the shell plate to rotate freely.
When the sizing die is pushing a case into shape, the sizing die has leverage over the seating die, raising it up a little, getting deeper seated bullets.

When no case is in the sizing die, the seating/crimping stations have the most pressure on them,
The shell plate isn't being forced up into the seating die as far,
The result is shallower seated bullets.

Tightening up the shell plate bolt will remove just a little of what you are seeing,
But if you go too tight, you will have issues with cycling and the press 'Dragging',
The plastic indexer cam under the press plate won't live long.

A bearing on top the shell plate will help some (there is no room under the shell plate without machining a bearing well into the press head),
But they usually cause issues with the 'Eject' spring/wire that ejects finished rounds.

I have destroyed 3 press heads trying to support the sizing & seating dies on my XL650, and I've cleared a little of the problems up,
I finally broke down and built a stand alone case sizing press that produces as close to 'Perfect' cases as can be expected from once fired brass.

The problem you have found is only compounded as you feed the press larger/heavier cases to process.
As you get into larger cases, .308 & .30-06, especially the older/harder brass, the issue only gets worse.

Even the Dillon 1050 won't whip the older military .308 or .30-06 cases reliably,
And you can forget about belted magnums...

Every machine has its limits, I have to say the Dillon XL650 comes real close when compared to other machines, and it's smoothness of operation puts it on top the heap of production of ammo,
But like all machines, it has its short falls...

Feed that machine properly sized brass, and it will crank out as close to premium rounds as you can expect to get anywhere.
On par with a Rock Chucker in most cases...

Feed it brass that was fired through a blown out chamber, or the old surplus brass that's really hard, and it just isn't enough press to whip the brass.
 
I measured some today that were .004" difference - that's a whole lot in my book.

I'm with others that say .004" isn't anything to worry about. At least I can't think of anything I'd load on a progressive where I'd worry about that little spread.
 
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