Balloon head cases......

Bob Wright

New member
You all have heard of balloon head cases, but maybe never seen one, so for your benefit:

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The left case is an old .45 Colt round from the first box of .45 cartridges I ever bought in 1954, REM-UMC case. The one on the right is a later case. Not so evident is also the heavier case walls of the newer round.

Bob Wright
 
Do some people still use balloon head cases for black powder? I've seen some at gun shows, but never thought it important enough to get that last four or five grains of powder in the case.
 
Unless one just wants the nostalgia of using balloon-head cases, they have no advantage over more modern solid-head cases. While one can safely load an extra grain or two of powder in balloon-head cases, the extra capacity also reduces pressure enough that velocity will be about the same as a slightly lighter charge in solid-head cases. For example, Elmer Kieth's original heavy .44 Special load of 18.5gr 2400 in balloon-head cases produces nearly identical velocity to his revised heavy .44 Spl load of 17.5gr 2400 in solid-head cases.
 
If you're going to use #2400, I'd advise you to use solid head cases. The old balloon head cases will take the pressures O.K. but case life is shortened. Nothing catastrophic, but split cases and/or blown case heads.

I found a 3/8-16 NC tap handy for removing the remaining case after blowing the head off, for .44 cases. A 7/16 tap for the .45.

Bob Wright

Bob Wright
 
If you're going to use #2400, I'd advise you to use solid head cases. The old balloon head cases will take the pressures O.K. but case life is shortened. Nothing catastrophic, but split cases and/or blown case heads.

Oh, I wasn't advocating using #2400 (or anything else) in balloon-head cases, I was just using the Kieth loads as an example.
 
Just a historical note. In the early days of center-fire cartridges, drawing brass cases, especially long ones like the .45-70, was not possible, so priming systems were developed to use center fire with drawn copper cases with the heads pretty much the same thickness as the rest of the case, like the rimfires of the day or a modern .22 LR case. Two such systems, the Martin and the Benet, were used in U.S. military ammunition, the latter for many years, since Frankford Arsenal was late in learning to draw brass cases.*

When drawn brass cases came into general use, the difference between them and the earlier copper type led the newer cases to be called "solid head" because the primer pocket was formed into the drawn brass rather than by folding the head like the Martin or having a cup inserted like the Benet.

But those "solid head" cases were actually what we now call "balloon head", so when you see cartridge boxes or literature from those days, recognize that there is "solid" and then there is "solid."

*Drawn copper Benet-primed cases rather notoriously failed in the unpleasant experience of one Lieutenant Colonel, late Brevet Brigadier General, George Armstrong Custer and his command. When the troopers' trapdoor Springfield carbines became hot, the copper cases had too little elasticity to extract properly. The extractors tore through the thin copper rims, leaving the cases stuck in the chambers. This proved greatly, if temporarily, embarrassing to the troopers involved.

Jim
 
Nice post Bob...I haven't seen a balloon head in many years now, but used to load them for an aging SAA in .45 Colt. Nice pic too. Rod
 
For more fun and games, here are two 50-70 rounds; the one on the left is a folded head Martin primed case, the one on the right is Benet primed. I don't think there were any Martin primed .45-70 cartridges (though I have seen some commercial .38 S&W) but it was the Benet type that LTC Custer reportedly had problems with.

The second picture shows how the Benet type .45-70 was made at Frankford Arsenal. The display was made for the Centennial Exhibition in 1876, which opened (IIRC) the day news reached Philadelphia that the above mentioned LTC Custer had made his last stand. The army gave away to visitors thousands of dummy rounds made right there on the site with that headstamp; they still turn up from time to time and are a highly desireable item among cartridge collectors. Regular cartridges had no headstamp.

Also, here is a diagram of how the Martin case was folded; that could have been done only with a very malleable metal like copper.

Jim
 

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Hello, everyone..nice posts & pics! "solid balloon head case"..actually they were called semi-balloon..the early ones, with rimfire like construction were later called full balloon.
One interesting thing about these early full balloon cases was a device callled a 'gas check"..not the little cup that goes on the bullet base, but a hollow copper cup. This was inserted down into case & press fitted around the raised primer pocket. The early Ballards, Remingtons & Sharps had trouble with heavy powder charges bulging..and sometimes bursting that thin case head..this gas-check kept the gas out of the thin folded rim area.
Elmer Keith mentions problems with these..sometimes they were disloged & moved forward in case..sometimes they stuck in bore! Also, with the mercuric primers, even the semi-balloon would sometimes break at the pocket when priming. We sure are spoiled nowdays!
 
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