I have to wonder if many of the commercial cast bullets are really much harder than they need to be? I've been shooting cast bullets since mid August 1954 (No that's not a typo.) and have tried commercial bullets when I got a .44 Mag. Ruger Blackhawk. They were harder than an IRS auditor's heart and leaded like hell anywhere from the starting loads to the max load, Elmer's 22.0 gr. of H2400. I certainly was glad when my mold finally came in. I note that Elmer's alloy was a 16/1 mix of lead and tin. That had to be quite soft considering what is coming from commercial suppliers these days.
These days I've been shooting the .347 Mag. a lot, a 158 gr. gas check bullet over 14.0 gr. of A2400. Probably not the hottest load going but my gun likes it.
A few years back one of my students in the Hunter Ed class I was teaching and I got to talking and he said he had a bunch of lead he wanted to get rid of. I asked how much and he said to follow him home and haul it away. Turned out there was 100 pounds of sheet lead, two full five gallon buckets of raw wheel weights plus about 50 to 60 pound of cleaned wheel weights. His wife didn't like the smell when he cleaned the weights. I ran a bunch of bullets for the .357 and lubed,sized and checked them. One of my friends from Hunter Ed, another instructor asked if I'd load up a box of .357s for him so I said OK. I warned him that the bullets were probably too soft for the .357 and that if they leaded, bring the gun over and I'd clean the lead out.
Long story short he calls back in a few days and said they were them most accurate loads he'd ever run through his gun and no leading.
Ok, so I loaded up a box and shot them off at the range and they were some of the best groups that gun ever did and again, no leading. I'd checked those bullets for hardness with my LBT tester and they read 8 on the BHN scale. That's almost pure lead which runs 5 on my tester. I'm thinking fine for revolvers but what will they do in a semi-auto. makes me wonder what the BHN level old Elmer's bullets were????
First order of business is get the big sheet of pure into ingots and the raw weights done as well. See if I can make up a mix that'll be compatible for rifle and handgun.
Paul B.