About 12 years ago I first entered the internet, and began discovering gun and reloading message boards.
Shortly after, I began posting replies suggesting that cap and ball sixguns be fed balls slightly larger than what was currently suggested.
I've been shooting cap and ball sixguns since about 1970. Through the years I've learned to use .454 or .457 balls in the .44s (the Ruger requires .457 balls, by the way) and .380 inch balls in the .36.
The larger balls tend to be more accurate, and they certainly hold in place better in the cylinder. In my Colt 2nd generation 1851 Navy, the chambers are so large that I've sometimes pulled the bull back out with the rammer after seating it. In fairness, Colt suggests a ball of .378 in the manual that came with it.
Try finding a .378 inch ball ...
But I found a .380 double cavity bullet mould years ago and started using that.
The difference in seating was obvious, and it appeared on the target as well.
This led me to postulate that the larger ball, when rammed into the chamber, naturally created a wider bearing band for the rifling to grip. So, I reasoned, accuracy was enhanced by the wider bearing band.
I believe I was the first to notice this. Prior to about 2000, I've never seen anyone suggesting that the larger ball not only sealed better, but gave a wider area for the rifling to grip.
My first cap and ball was a cheap .44 on the 1851 Navy platform. I started with .451 balls, then started purchasing .454 balls that were locally cast. Later, Hornady and Speer introduced .454 balls.
I've written Hornady and Speer, suggesting that they offer .380 balls, but never got a response.