45King, your heart's in the right place, but you don't have the cause and effect quite right.
The external dimensions are the same.
The rifles can equally handle the pressures, nominally around 50,000 CUP, +/-.
Yes, MilSpec brass is slightly thicker and thus the internal case capacity is slightly smaller. Therefore, a handload of max or near-max powder charge in "civvie" brass will create higher pressure in MilSpec brass--so, possibly *too* high. To have equal pressures, all you have to do if you're using MilSpec brass is reduce the powder charge by two or three grains (roughly).
The pressures of factory loadings in either civvy brass or MilSpec brass is, for the .308, the same, at around 50,000 CUP.
This is not always true for the .30-'06, because of the numerous "ancient" rifles chambered for the '06. Whole different deal. MilSpec '06 was loaded to 47,000 psi (psi & CUP ain't the same. Don't ask.)
In general, all modern rifles are quite comfy and happy with working pressures around 51,000 to 53,000 CUP, as near as I can tell from the loading books. The only weakness is in the way the case-head is supported. Rifles designed to fully enclose the case-head, like the Rem700, are the strongest.
I hope I've been somewhere in the vicinity of clear...
Regards, Art
[This message has been edited by Art Eatman (edited November 11, 2000).]