I picked up a habit of running accuracy bullets through Go/NoGo gauges and weighing each bullet.
Keep in mind this was the Marines where every shooter could hit targets at 1,000 yards with stunning regularity...
The top orifice was slightly oversized (0.3084") anything that wouldn't drop through was either too oversized or out of round.
Right under the top was a second orifice gauge (0.3077") and anything that dropped through was undersized too much to use.
If the second die caught the bullet, it was in tolerance to use.
Then each bullet got weighed, excessive +/- were scrubbed.
I qualified Sierra Match Kings until I went crazy...
I scrubbed/culled up to 25% of SMKs.
I use the same qualification process now in civilian life,
I use Hornady ELD-X now almost exclusively around 1% get culled.
I actually don't get enough culls for fouling shots anymore... A good 'Problem' to have!
The last 10-15 years Hornady REALLY stepped up their game, and I don't know their specific process, I have to say for me it's working!
For me it's a superior bullet, AND at way less cost than SMKs!
Tri-Fecta in my opinion.
Unless it just plain works, I don't recommend brand names.
I have ZERO issues with Hornady bullets. Their process, or their QC is simply outstanding.
I would have to believe it's the process since they can't afford to sell such a quality product if they were culling 20% at the factory.
This leads me to warn against buying bulk Hornady in other than Hornady packaging.
I did that with a bulk reseller, blank box bulk, and nearly every bullet was out of spec...
Obviously factory seconds... Glad I only bought 4,000. They became general blasting ammo for visitors that can't shoot anyway...
Hornady has a factory program that will sell first quality to loaders if you buy 10,000 or more, DEEP discounts!
That lead my friends to make a group purchase (which I got to store & repackage into smaller lots
).
Having a fork lift & loading dock sometimes works against you...
We settled on 178 ELDX and everyone is deliriously happy, although the 168 bunch had to work up new loads...
I just wish Hornady still made the 178 moly impregnated (not 'Coated') bullet, that was my all time favorite long target bullet. Crazy accurate and the barrel lived SO MUCH longer it isn't funny.
I don't know how Hornady impregnated the jacket like they did, but it was light years past common moly coatings.
My second complaint with Sierra is box count. I never worried about it in the military (never even kept track) but as a civilian, I often found the boxes to be 1 or 2 bullets short, never extras, always short.
Some guys say their counts are dead on Everytime, but that's not what I found... There goes 1% or 2% right off the top when it happens.