>first why is the oal shorter for the heavier wt 2.750 vs 2.800 and second why reduce charge wt wt 1.5 gr for only a one gr increase in bullet wt.
Are the bullets the same in construction? Both jacketed and lead core? Both plain base or both boat-tail?
Next, Max pressure is reached at different charge weights even with the same weight bullets of the same construction due to other variable.
Variables that immediately come to mind that effect pressure are:
A) the exact bullet geometry (you'll be surprised how much variation there is in meplat and ogive and bearing surface for bullets of the same weight from different manufacturers that look identical to the eye)
B) the exact lot of powder used (powder does vary lot-to-lot and sometimes by quite a bit, such that every new lot of powder really needs to be treated as almost a completely new load work-up—so, if you find a lot of powder that works well, stock up on it)
C) the COL
D) the cases used (different internal volume)
E) the primers used
and
F) the chamber of the gun used.
Thus, one manual will differ from another and both will differ from your results as none of them used all the same components (and you know none of them used the same gun, much less used YOUR gun).
We are lucky that things are a consistent as they are.
COL in a rifle is determined by:
1) the length of the magazine (the cartridges have to fit the magazine and not bind)
2) in some case with rifles, the feed system/geometry (lever action)
3) the length of throat (where the ogive of a particular bullet hits the lede/rifling (as mentioned above, this varies quite a bit for different bullets)
and
4) if you use it, the location of the cannelure.
In general, I ignore the COL listed in a manual, as it has almost no bearing on my rifle and my bullet. I think it was better when manuals didn't list COL so no one thought the COL listed actually was important for their rifle.
First, I use the longest COL that fits the magazine (internal or external) without binding on the magazine walls and chambers without problem. So far, that has always worked.
I have not found a need to crimp in 40 years, but some do, so the COL in that case must agree with the cannelure.
Once I know I have a COL that works in MY rifle, I start load work up.